• Advances in Computational Design
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• v.5 no.2
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• pp.111-125
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• 2020

The flow behavior of polymer melts within a slit die is an important consideration when designing a die geometry. The quality of the extruded polymer product can be determined through an evaluation of the flow homogeneity, wall shear rate and pressure drop across the central height of the die. However, mathematical formulations cannot fully determine the behavior of the flow due to the complex nature of fluid dynamics and the nonlinear physical properties of the polymer melts. This paper examines two slit die geometries in terms of outlet velocity uniformity, shear rate uniformity at the walls and pressure drop by using the licensed computational fluid dynamics package, Ansys POLYFLOW, based on the finite element method. The Carreau-Yasuda viscosity model was used for the rheological properties of the polypropylene. Comparative analysis of the simulation results will conclude that the modified die design performs better in all three aspects providing uniform exit velocity, uniform wall shear rates, and lower pressure drop.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.568-571
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• 2008

The computation of moving interface by the level set method typically requires reinitializations of level set function. An inaccurate estimation of level set function ${\phi}$ results in incorrect free-surface capturing and thus errors such as mass gain/loss. Therefore, accurate and robust reinitialization process is essential to the free-surface flows. In the present paper, we pursue further development of the reinitialization process, which evaluates directly level set function ${\phi}$ using a normal vector in the interface without solving the re-distancing equation of hyperbolic type. The Taylor-Galerkin approximation and P1P1splitting FEM are adopted to discretize advection equation of the level set function and the Navier-Stokes equation, respectively. Advection equation of free surface and re-initialization process are validated with benchmark problems, i.e., a broken dam flow and time-reversed single vortex flow. The simulation results are in good agreement with the existing results.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.230-235
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• 2000

By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.6
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• pp.773-777
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• 2011

Conventional ultrasonic thickness measurement is to be considered as the assumption that the ultrasonic velocity is known. In actual applications the velocity is often not well known and access is often limited to one side. This paper aims at determining the ultrasonic velocity and thickness of plates with parallel or wedged surfaces using contact measurements made on one surface only. For wedged plates the thickness at one point and the wedge angle are determined. Equations are used for determining the ultrasonic velocity, thickness and wedge angle of the plate based on the times-of-flight measured by two contact transducers coupled to one surface. The time-of-flight of the obliquely reflected longitudinal wave echo was measured as a function of the separation between the two transducers. In addition, a simulation was made for comparing the experimental data and a FEM image. Experiments and simulations were performed on flat and wedged plates of aluminium materials; the calculated results for the unknown quantities are generally agreed with them to some degree.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.85-87
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• 2008

DMWs are common feature of the PWR in the welded connections between carbon steel and stainless steel piping. The nickel-based weld metal, Alloy 82/182, is used for welding the dissimilar metals and is known to be susceptible to PWSCC. A round-robin program has been implemented to benchmark the numerical simulation of the transient temperature and weld residual stresses in the DMWs. To solve the round-robin problem related to Pressurizer Safety & Relief nozzle, the thermal elasto-plastic analysis is performed in the DMW by using the FEM. The welding includes both the DMW of the nozzle to safe-end and the SMW of the safe-end and piping. Major results of the analyses are discussed: The axial and circumferential residual stresses are found to be -88MPa(225MPa) and -38MPa(293MPa) on the inner surface of the DMW; where the values in parenthesis are the residual stresses after the DMW. Thermo-mechanical interaction by the SMW has a significant effect on the residual stress fields in the DMW.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.396-401
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• 2008

The disc-pad brake system is an important part of automobile safety system. During braking, the kinetic energy and potential energies of a moving vehicle are converted into the thermal energy through frictional heat between the brake disc and the pads. Most of the thermal energy dissipated through the brake disc. The temperature could be exceed the critical value for a given material, which leads to undesirable effects, such as the brake fade, premature wear, brake fluid vaporization, bearing failure, thermal cracks, and thermallyexcited vibration. The object of the present study is to investigate temperature field and temperature variation of brake disc and pad during single brake. The brake disc is decelerated at the initial speed with constant acceleration, until the disc comes to stop. The pad-disc brake assembly is built by 3D model with the appropriate boundary condition. In the simulation process, the mechanical loads are applied to the thermomechanical coupling analysis in order to simulate the process of heat produced by friction.

• Journal of Advanced Marine Engineering and Technology
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• v.26 no.5
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• pp.596-606
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• 2002

The three-dimensional unsteady compressible Euler equation solver with ALE, CFD code, PAM-FLOW based on FEM method has been applied to analyze the flow field around the high speed train which is entering into a channel. From the present study, the pressure and flow transients were calculated and analyzed. The generation of compression wave was observed ahead of train and the high pressure in the gap between the train and the tunnel was also found due to the blockage effects. It was found that abrupt fluctuation in pressure exists in the region from train nose to shoulder of train corresponding to 10％ of total length of train during tunnel entry. Computed time history of aerodynamic forces of train during tunnel entry show that drag coefficient rapidly rises and saturates at about non-dimensional time 0.31. The total increase of drag coefficient before and after tunnel entry is about 1.1%. Transient profile of lift force shows similar pattern to drag coefficient except abrupt drop after saturation and lift force in the tunnel increases 0.08% more than that before tunnel entry.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.363-369
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• 2000

Due to environmental problem for reduction in fuel consumption, vehicle emission and etc., many automotive makers are trying to reduce the weight of the vehicle. The most effective way to reduce the weight of vehicle is to use lighter materials, aluminum, plastics. Aluminum Space Frame has many advantages in weight reduction, body stiffness, ease of model change and so on. So, most of automotive manufacturers are attempting to develope Aluminum Space Frame body. For these reasons, we have developed Aluminum Intensive Vehicle based on steel monocoque body with Hyundai Motor Company. We achieved about 30% weight reduction, the stiffness of our model was higher than that of conventional steel monocoque body. In this paper, with optimization using FEM analysis, we could get more weight reduction and body stiffness increase. In the long run, we analyzed by means of simulation using PAM-CRASH to evaluate crush and crash characteristic of Aluminum Intensive Vehicle in comparison to steel monocoque automotive.

• Proceedings of the KIEE Conference
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• 2002.07c
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• pp.1511-1514
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• 2002

This paper presents design and construct of flat type step-down piezoelectric transformer for the application to AC adaptor. This piezoelectric transformer operated in resonance vibration mode. In this paper, finite element method(FEM) was used for analysing piezoelectric transformers. Stress and electric field of the transformer were simulated at resonance frequency. Using this simulation results, we manufactured improved Rosen type piezoelecric transfomer and measured its output characteristics. As results, output power was linearly increased by increasing input power at resonance frequency and it was found that the transformer an invariable output power for input power. From these results, we expect that this piezoelecric transfomer can be applied to small size and low capacitive AC adaptor.

• Proceedings of the KIEE Conference
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• 2002.11d
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• pp.64-66
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• 2002

Recently. switched reluctance motor is noticed because it is simple in structure and mechanically strong. SRM has great competitive power, and the study is developed about improving the characteristics of SRM. The current density of winding becomes larger in designing SRM that has the characteristics of the low voltage and high current. Hence the current density of SRM of a vehicle is high. And in order that we drive SRM in variable speed and protect the switching device. the current of SRM is limited by chopping. So it is impossible to obtain object value of output characteristics by limited current. In this paper, the author design the shape of SRM from Miller's output equation, and verify the design of SRM by using FEM. The waveform of chopping current is predicted by simulation and concur with experimental result. And the torque is improved by applying overlap current.