• 한국실천공학교육학회논문지
• /
• 제4권1호
• /
• pp.57-64
• /
• 2012

전기기기 설계는 전통적이고 고전적인 방식을 이용하여 자기회로를 고려한 기기의 크기를 결정하고 권선방식과 권선을 정하고 해석프로그람을 이용하여 자속밀도와 토크를 계산하는 절차로 진행된다. 그러나 전기기기는 형상이 복잡하여 학생들이 설계하는 절차를 이해하고 해석하는데 많은 어려움을 겪고 있어 교육매체 개발이 매우 필요하다. 본 논문에서는 비교적 형상이 단순하여 자기회로 계산이 복잡하지 않고 전자기적 크기에 의한 추력의 발생과 해석을 쉽게 이해할 수 있는 Linear Force motor를 이용하여 설계절차를 설명하고 각 부위의 자속밀도를 설계 프로그람을 이용하여 도시함으로써 쉽게 이해할 수 있도록 하였다.

• 한국정밀공학회지
• /
• 제20권4호
• /
• pp.29-38
• /
• 2003

This paper deals with an automated computer-aided process planning and die design system with which designer can determine operation sequences even after only a little experience in process planning and die design of multi former-bolt products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge base consisting of design rules is built. Knowledge fur the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for AutoCAD with a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. It can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution and the level of the required forming loads by controlling the forming ratios. The system uses 2D geometry recognition and is integrated with the technology of process planning, die design, and CAE analysis. The standardization of die parts for multi former-bolt products requiring a cold forging process is described. The system developed makes it possible to design and manufacture multi former-bolt products more efficiently.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.228-232
• /
• 2001

Fatigue strength, electrical conductivity and stress-corrosion-cracking resistance are considered as important factors at aircraft Al alloys, therefore Al7050 alloy has been developed to improve such properties. However, hammer-forged Al7050 parts showed the undesirable structures such as severe local grain coarsening and inhomogeneous material flow, resulted in the degraded mechanical properties. In this paper, process conditions are investigated for elimination of the grain coarsening and improved material flow during forging process by both of experiments and FEM analysis. Particular interest has been given to understand role of preform shape on the grain coarsening behavior and magnitude of the hammer forging load The use of preform has been beneficial for reduction of the forging load and elimination of the grain coarsening. However, in the cases of as received bar and the round bar, which was machined to 2.5mm thickness in surface layer, some degree of local grain coarsening behavior has been observed. The optimized preform shape could be properly designed by applying the FEM simulation.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1995년도 추계학술대회논문집
• /
• pp.57-68
• /
• 1995

A design methodology is applied for manufacturing the valve-spring retainer component. The design criterion is the forging load within the available press limit. Also, the final product should not have any geometrical defect. The rigid-plastic TEM has been applied to simulate the conventional five-stage manufacturing processes, which include mainly backward extrusion and heading process. Simulations of one step process from selected stocks to the final product shape are performed for a possibly better process than the conventional one.

• 한국정밀공학회지
• /
• 제23권6호
• /
• pp.180-186
• /
• 2006

To investigate the bone remodeling phenomenon around implant device, 3-D mathematical simulation model was developed. Strain energy density from the finite element method was chosen for the indicator for remodeling process. Recursive calculations continued until converged results between FEM and mathematical model. For a osteo-integration example, bone-remodeling process in a implanted tibia of beagle was adapted. Calculated results indicated that the bone densities around screw pitch were increased which indicates firm fixations between the bone and implant. Screw design parameters have an influence on initial stability of the implant rather than remodeling process.

• Tribology and Lubricants
• /
• 제18권5호
• /
• pp.345-350
• /
• 2002

Recently, as the development of manufacturing technique on SMC(sheet molding compound), various numerical and experimental approaches to injection and compression molding have been investigated. Injection and compression molding, however, has so various cases with complicated boundary condition that it is difficult to analyze mold characteristics precisely. In addition, since a slight change in process variables can significantly change the resulting mold thickness, a proper design is important to compression molding process. Therefore, in this study, the effects of various parameters on compression molding process have been investigated using FEM(finite element method) to formulate the melt front advancement during the mold filling process. To verify the results of present analysis, they are compared with those of reference. The results show a strong effect of initial charge volume, injection time and pressure as a result of variations in the rectangular charge shape.

• 한국정밀공학회지
• /
• 제13권4호
• /
• pp.43-52
• /
• 1996

This paper describes interactive computer procedures for design the forming sequences in cold forging. This system is implemented on the personal computer and its environment is a commercial AutoCAD system. The programming language. AutoLISP, was used for the configuration of the system. Since the process of metal forming can be considered as a transformation of geometry, treatment of the geometry of the part is a key in process planning. To recognize the part section geometry, the section entity representation, the section coordinate-redius representation and the section primitive geometru were adopted. This system includes six major modules such as input module, forging design module, forming sequence design module, die design module, FEM verification module and output module which are used independently or in all. The sequence drawing wigh all dimensions, which includes the dimensional tolerances and the proper sequence of operations, can generate under the environment of AutoCAD. The acceptable forming sequences can be verified further, using the FE simulation.

• 산업경영시스템학회지
• /
• 제32권1호
• /
• pp.85-93
• /
• 2009

In this paper, the geometric design for the body of a 3"-PFA-lined plug valve is concerned, and body model which has less deformed PFA-resin after infection molding process is proposed. A CAE software is used to simulate the deformation due to heat in cooling. To reduce the deformation, some small shapes are added to PFA-resin surfaces related on wall of the valve housing. And thermal stress simulation with FEM methodology is followed after that. Also, the 3D-CAD package is used during the design processes. In this study, I tried to present the possibility to use the FEM analysis in the solid modeling process. So, the design engineer will be able to use analysis package effectively on his job within the limited range.

• 한국전산구조공학회:학술대회논문집
• /
• 한국전산구조공학회 2001년도 가을 학술발표회 논문집
• /
• pp.67-74
• /
• 2001

In domestic, irregular walls such as T, L, H and Box shapes are considered as rectangular wall in the design of bearing wall apartment building. The strengths of walls, therefore, can be underestimated in case of using the current design process. Irregular walls are connected to each other as rigid joint so that part of the load can be resisted by the wall perpendicular to the load direction. This resistance can be caused by the effective width of perpendicular wall. This additional resistance by the perpendicular wall increases the strength of structural walls. The objective of this study is to evaluate the effective widths of flanged walls with different aspect ratios by using FEM analyses. the results from finite element method are compared with effective flange widths of some code provisions.

• Journal of Welding and Joining
• /
• 제21권5호
• /
• pp.561-567
• /
• 2003

For construction of I-beam steel structures, a fillet welding is one of the main manufacturing process. However, this welding process cause some problems associated with welding residual stress and welding deformation that are harmful to the safety of structures. Accordingly, this study clarified the creation mechanism of the welding deformation on I-beam steel structure from the experimental results given by the FEM method. To prevent or minimize the longitudinal bending deformation, first of all, a field supervision is necessary to observe the optimal groove design. Secondly, the welding order for cooling weld zone is needed.