• 제목/요약/키워드: FEA Simulation

검색결과 220건 처리시간 0.024초

미소 전단 띠 형성에 의한 톱니형 칩 생성 예측 (Prediction of Serrated Chip Formation due to Micro Shear Band in Metal)

  • 임성한;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.427-733
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy. The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5T$\sub$m/. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.

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PSCAD/EMTDC와 FEA를 이용한 케이블 배열 방법에 따른 전류 불균형률의 비교 (The Comparison of the Current Unblance Factor According to the Cable Array Method using PSCAD/EMTDC and FEA)

  • 신호전;김지호;강갑석;김재철;이향범
    • 전기학회논문지P
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    • 제62권2호
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    • pp.72-78
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    • 2013
  • In this study, samples from the site where there occurred unbalanced current when cable routing were analyzed, and the simulation program for electric power system analysis, PSCAD/EMTDC, was used to calculate the current unbalance on cable routing. Based on electromagnetic finite element analysis(FEA), electromagnetic parameters enabled the interlocking with COMSOL for the calculation of allowable current ampacity and magnetic filed distribution. This then led to modeling unbalanced current between common modes using the unbalanced current analysis program, thereby comparing and discussing the results from both. The analyzed model is a common mode 2 parallel circuit, which is a basic model for cable routing, and by arranging cables in various ways, the arrangement with the least current unbalance was suggested, which would, in the future, prevent earth faults and extend life for the whole cable.

유한요소해석 기반 원전 기계구조물 충격-질량지표 개발 (Development of FEA-based Metal Sphere Signal Map for Nuclear Power Plant Structure)

  • 문성인;강토;한순우
    • 한국압력기기공학회 논문집
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    • 제14권1호
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    • pp.38-47
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    • 2018
  • For safe operation of nuclear power plants, a loose-part monitoring system (LPMS) is used to detect and locate loose-parts within the reactor coolant system, and to estimate their mass and damage potential. There are several methods to estimate mass, such as the center frequency method based on the Hertz's impact theory, a frequency ratio method and so on, but it is known that these methods cannot provide accurate information on impact response for identifying the impact source. Thanks to increasing computing power, finite element analysis (FEA) method recently become an available option to calculate reliably impact response behavior. In this paper, a finite element analysis model to simulate the propagation behavior of the bending wave, generated by a metal ball impact, is validated by performing a series of impact tests and the corresponding finite element analyses for flat plate and shell structures. Also, a FEA-based metal sphere signal map is developed, and then blind tests are performed to verify the map. This study provides an accurate simulation method for predicting the metal impact behavior and for building a metal sphere signal map, which can be used to estimate the mass of loose-parts on site in nuclear power plants.

Study on the Nonlinear Characteristic Effects of Dielectric on Warpage of Flip Chip BGA Substrate

  • Cho, Seunghyun
    • 마이크로전자및패키징학회지
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    • 제20권2호
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    • pp.33-38
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    • 2013
  • In this study, both a finite element analysis and an experimental analysis are executed to investigate the mechanical characteristics of dielectric material effects on warpage. Also, viscoelastic material properties are measured by DMA and are considered in warpage simulation. A finite element analysis is done by using both thermal elastic analysis and a thermo-viscoelastic analysis to predict the nonlinear effects. For experimental study, specimens warpage of non-symmetric structure with body size of $22.5{\times}22.5$ mm, $37.5{\times}37.5$ mm and $42.5{\times}42.5$ mm are measured under the reflow temperature condition. From the analysis results, experimental warpage is not similar to FEA results using thermal elastic analysis but similar to FEA results using thermo-viscoelastic analysis. Also, its effect on substrate warpage is increased as core thickness is decreased and body size is getting larger. These FEA and the experimental results show that the nonlinear characteristics of dielectric material play an important role on substrate warpage. Therefore, it is strongly recommended that non-linear behavior characteristics of a dielectric material should be considered to control warpage of FCBGA substrate under conditions of geometry, structure and manufacturing process and so on.

Simulation-based fatigue life assessment of a mercantile vessel

  • Ertas, Ahmet H.;Yilmaz, Ahmet F.
    • Structural Engineering and Mechanics
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    • 제50권6호
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    • pp.835-852
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    • 2014
  • Despite the availability of other transport methods such as land and air transportations, marine transportation is the most preferred and widely used transportation method in the world because of its economical advantages. In service, ships experience cyclic loading. Hence, it can be said that fatigue fracture, which occurs due to cyclic loading, is one of the most critical failure modes for vessels. Accordingly, this makes fatigue failure prevention an important design requirement in naval architecture. In general, a ship structure contains many structural components. Because of this, structural modeling typically relies on Finite Element Analysis (FEA) techniques. It is possible to increase fatigue performance of the ship structures by using FEA in computer aided engineering environment. Even if literature papers as well as rules of classification societies are available to assess effect of fatigue cracks onto the whole ship structure, analytical studies are relatively scarce because of the difficulties of modeling the whole structure and obtaining reliable fatigue life predictions. As a consequence, the objective of this study is to improve fatigue strength of a mercantile vessel against fatigue loads via analytical method. For this purpose, the fatigue life of the mercantile vessel has been investigated. Two different type of fatigue assessment models, namely Coffin-Manson and Morrow Mean stress approaches, were used and the results were compared. In order to accurately determine the fatigue life of the ship, a nonlinear finite element analysis was conducted considering plastic deformations and residual stresses. The results of this study will provide the designer with some guidelines in designing mercantile vessels.

유한요소 해석을 이용한 전자기형 진동 에너지 하베스터의 최적설계 프로세스 (Design Optimization Process for Electromagnetic Vibration Energy Harvesters Using Finite Element Analysis)

  • 이한민;김영철;임재원;박성환;서종호
    • 한국소음진동공학회논문집
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    • 제24권10호
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    • pp.809-816
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    • 2014
  • This paper presents a systematic optimization process for designing an electromagnetic vibration energy harvester using FEA(finite element analysis) to improve computational accuracy and efficiency. A static FEA is used in the optimization process where trend analysis in a short period of time is rather important than precise computation, while a dynamic FEA is used in the verification step for the final result where precise computation is more important. An electromechanical transduction factor can be calculated efficiently by using an approach to use the radial component of magnetic flux density directly instead of an approach to compute the flux density gradient. The proposed optimization process was verified through a case study where simulation and experiment results were compared.

고속 절삭공정 중 톱니형 칩 생성 예측 (Prediction of Serrated Chip Formation in High Speed Metal Cutting)

  • 임성한;오수익
    • 소성∙가공
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    • 제12권4호
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    • pp.358-363
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

단섬유 금속복합체에서의 복합강화효과에 관한연구 (A Study on the Composite Strengthening Effect in Metal Matrix Composites)

  • 김홍건
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.61-66
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    • 1996
  • An overall feature to simulate composite behavior and to predict closed solution has been performed for the application to the stress analysis in a discontinuous composite solid. To obtain the internal field quantities of composite, the micromechanics analysis and finite element analysis (FEA) were implemented. For the numerical illustration, an aligned axisymmetric single fiber model has been employed to assess field quantities. Further, a micromechanics model to describe the elastic behavior of fiber or whisker reinforced metal matrix composites has been developed and the stress concentrations between reinforcements were investigated using the modified shear lag model with the comparions between reinforcements were investigated using the modified shear lag model with the comparison of finite element analysis (FEA). The rationale is based on the replacement of the matrix between fiber ends with the fictitious fiber to maintain the compatibility of displacement and traction. It was found that the new model gives a good agreement with FEA results in the small fiber aspect ratio regime as well as that in the large fiber aspect ratio regime. It was found that the proposed simulation methodology for stress analysis is applicable to the complicated inhomogeneous solid for the investigation of micromechanical behavior.

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Simulation of Piezoelectric Dome-Shaped-Diaphragm Acoustic Transducers

  • Han, Cheol-Hyun;Kim, Eun-Sok
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제5권1호
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    • pp.17-23
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    • 2005
  • This paper describes the simulation of a micromachined dome-shaped-diaphragm acoustic transducer built on a $1.5{\mu}m$ thick silicon nitride diaphragm ($2,000{\mu}m$ in radius, with a circular clamped boundary on a silicon substrate) with electrodes and piezoelectric ZnO film in a silicon substrate. Finite element analysis with ANSYS 5.6 has been performed to analyze the static and dynamic behaviors of the transducer under both pressure and voltage loadings.

유한요소법을 이용한 전단 메카니즘에 관한 연구 (A Study on Shearing Mechanism by FEM)

  • 정성훈;강정진;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.211-223
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    • 1995
  • The purpose of the present study is to examine shearing mechanism through rigidplastic finite element analysis. Difficulties arise in simulating shearing process due tothe narrow shear band formation andlackof proper fracture resolve these difficulties by using adaptive mesh generation crriterion. The simulation results are obtained for various punch clearances and these are compared with existing experimental results. It is shown that FEM simulation technique can be used to further understand the shearing mechanism.

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