• 제목/요약/키워드: FEA (or finite element analysis)

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Prediction of Turn-down and Roll-in in Hemming Processes through the Comparison between FEA and Experiment (유한요소해석과 실험의 비교를 통한 헤밍 공정에서의 턴다운 및 롤인 결함 예측)

  • Jung H. C.;Lim J. K.;Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.101-105
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    • 2005
  • Hemming process, composed of flanging, pre-hemming and main hemming, is the last one of a series of forming processes conducted on the automotive panels, having a great influence on the outward appearance of them. The hem quality can be quantitatively defined by the hemming defects including turn-down, warp and roll-in. However, it is difficult to evaluate and predict the hem quality through the experimental measurement or the numerical calculation since the size of defects is very small. This study is focused on how to simulate in the finite element analysis (FEA) the same conditions as in the experiment. The FEA result on turn-down, that was obtained from a finite element model including the spring element linked to the flanging pad, had a good correlation with the experimental data. It was found that the radius of curvature of the flange deeply affects the final hem quality and therefore high rigidity of forming tools and tight assembling tolerance are highly recommended. An over-stroke of the main hemming punch is also proposed to reduce the turn-down.

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Effect of stiffened element and edge stiffener in strength and behaviour of cold formed steel built-up beams

  • Manikandan, P.;Sukumar, S.
    • Advances in Computational Design
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    • v.1 no.2
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    • pp.207-220
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    • 2016
  • The aim of this study is to investigate the effect of stiffened element and edge stiffener in the behaviour and flexural strength of built-up cold-formed steel beams. An experimental and analytical analysis of CFS channel sections in four different geometries is conducted, including simple channel sections, a stiffened channel section with or without edge stiffeners. Nonlinear finite element models are developed using finite element analysis software package ANSYS. The FEA results are verified with the experimental results. Further, the finite element model is used for parametric studies by varying the depth, thickness, and the effect of stiffened element, edge stiffener and their interaction with compression flanges on stiffened built-up cold-formed steel beams with upright edge stiffeners. In addition, the flexural strength predicted by the finite element analysis is compared with the design flexural strength calculated by using the North American Iron and Steel Institute Specifications for cold-formed steel structures (AISI: S100-2007) and suitable suggestion is made.

Finite element simulation for steel tubular members strengthened with FRP under compression

  • El-Kholy, Ahmed M.;Mourad, Sherif A.;Shaheen, Ayman A.;Mohamed, Yomna A.
    • Structural Engineering and Mechanics
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    • v.72 no.5
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    • pp.569-583
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    • 2019
  • Tubular steel sections are widespread all over the world because of their strength and aesthetic appearance. Tubular steel members may exhibit local buckling such as elephant foot or overall buckling under extreme compression load. Recently, external bonding of fiber reinforced polymers (FRP) sheets for strengthening these members has been explored through experimental research. This paper presents three-dimensional nonlinear finite element analysis (FEA) to investigate the structural behavior of strengthening tubular steel members with FRP against local and overall buckling phenomena. Out-of-roundness and out-of-straightness imperfections were introduced to the numerical models to simulate the elephant foot and overall buckling, respectively. The nonlinear analysis preferences such as the integration scheme of the shell elements, the algorithm for solution of nonlinear equations, the loading procedure, the bisection limits for the load increments, and the convergence criteria were set, appropriately enough, to successfully track the sophisticated buckling deformations. The agreement between the results of both the presented FEA and the experimental research was evident. The FEA results demonstrated the power of the presented rigorous FEA in monitoring the plastic strain distribution and the buckling phenomena (initiation and propagation). Consequently, the buckling process was interpreted for each mode (elephant foot and overall) into three sequential stages. Furthermore, the influence of FRP layers on the nonlinear analysis preferences and the results was presented.

Calculation of Parameters Considering Skew in EPS Interior Permanent Magnet Synchronous Motor (전자식 조향 장치용 매입형 영구자석 동기전동기의 Skew를 고려한 파라미터 산정)

  • Lee, Su-Jin;Hong, Jung-Pyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.10
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    • pp.1403-1407
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    • 2013
  • This paper presents the method to calculate the motor parameters considering skew in EPS Interior Permanent Magnet Synchronous Motor (IPMSM). The skew is applied to stator or rotor by general technology used for design of reducing noise and vibration in motor. The characteristics analysis of motor including the skew is mostly used by 3D Finite Element Analysis (FEA), though, this analysis is a very time-consuming to perform. Besides, The reliability lacks due to the considerable change of motor characteristics according to the number of elements in 3D FEA. However, analysis time and effort can be saved by characteristic analysis considering skew using 2D FEA. Therefore, in this paper, a quick and accurate method for the calculations of motor parameters considering skew is suggested. The proposed method is verified by the comparison of calculated and experimental results.

The Effects of Measurement Errors on Frequency Response Functions(FRFs) (실험 오차가 주파수 응답함수에 미치는 영향)

  • Jung, Hae-Il
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.3 no.1
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    • pp.45-50
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    • 2011
  • Despite the highly sophisticated development of finite element analysis, a finite element model for structural dynamic analysis can be inaccurate or even incorrect due to the difficulties of correct modelling, uncertainties on the finite element input data and geometrical oversimplification, while the modal data extracted from measurement are supposed to be correct, even though incomplete. The assumption that the test results represent the true dynamic behaviour of the structure, however, may not be correct because of various measurement errors. The measurement errors are investigated and their effects on estimated frequency response functions(FRFs) are also investigated.

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Structural Dynamic Analysis using Multi-FRF Synthesis Method (다중전달 함수합성법을 이용한 구조물의 동특성 해석)

  • 정재훈;지태한;박영필
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.139-145
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    • 1998
  • A great deal of effort has been invested in upgrading the performance and the efficiency of dynamic analysis of mechanical structures. Using experimental modal analysis(EMA) or finite element analysis(FEA) data of mechanical structures, the performance and efficiency can be effectively evaluated. In order to analyze complex structures such as automobiles and aircrafts, for the sake of computing efficiency, the dynamic substructuring techniques that allow to predict the dynamic behavior of a structure are widely used. Through linking a modal model obtained from EMA and an analytical model obtained from FEA, the best conditioned strucutres can be proposed. In this study, a new algorithm of substructre synthesis method, Multi-FRF synthesis method, is proposed to analyze a structure composed of many substructures.

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Thermal post-buckling analysis of uniform slender functionally graded material beams

  • Anandrao, K. Sanjay;Gupta, R.K.;Ramchandran, P.;Rao, G. Venkateswara
    • Structural Engineering and Mechanics
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    • v.36 no.5
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    • pp.545-560
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    • 2010
  • Two or more distinct materials are combined into a single functionally graded material (FGM) where the microstructural composition and properties change gradually. Thermal post-buckling behavior of uniform slender FGM beams is investigated independently using the classical Rayleigh-Ritz (RR) formulation and the versatile Finite Element Analysis (FEA) formulation developed in this paper. The von-Karman strain-displacement relations are used to account for moderately large deflections of FGM beams. Bending-extension coupling arising due to heterogeneity of material through the thickness is included. Simply supported and clamped beams with axially immovable ends are considered in the present study. Post-buckling load versus deflection curves and buckled mode shapes obtained from both the RR and FEA formulations for different volume fraction exponents show an excellent agreement with the available literature results for simply supported ends. Response of the FGM beam with clamped ends is studied for the first time and the results from both the RR and FEA formulations show a very good agreement. Though the response of the FGM beam could have been studied more accurately by FEA formulation alone, the authors aim to apply the RR formulation is to find an approximate closed form post-buckling solutions for the FGM beams. Further, the use of the RR formulation clearly demonstrates the effect of bending-extension coupling on the post-buckling response of the FGM beams.

Empirical Initial Scantling Equations on Optimal Structural Design of Submarine Pressure Hull

  • Oh, Dohan;Koo, Bonguk
    • Journal of Advanced Research in Ocean Engineering
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    • v.4 no.1
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    • pp.7-15
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    • 2018
  • The submarine is an underwater weapon system which covertly attacks the enemy. Pressure hull of a submarine is a main system which has to have a capacity which can improve the survivability (e.g., protection of crews) from the high pressure and air pollution by a leakage of water, a fire caused by outside shock, explosion, and/or operational errors. In addition, pressure hull should keep the functional performance under the harsh environment. In this study, optimal design of submarine pressure hull is dealt with 7 case studies done by analytic method and then each result's adequacy is verified by numerical method such as Finite Element Analysis (FEA). For the structural analysis by FEM, material non-linearity and geometric non-linearity are considered. After FEA, the results by analytic method and numerical method are compared. Weight optimized pressure hull initial scantling methods are suggested such as a ratio with shell thickness, flange width, web height and/or relations with radius, yield strength and design pressure (DP). The suggested initial scantling formulae can reduce the pressure hull weight from 6% and 19%.

Deformation Analysis and Experimental Verification of DVD Optical Disc Holders (DVD 광 디스크 홀더의 변형 해석 및 실험적 검증)

  • 김진곤;박용국
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.164-170
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    • 2003
  • To ensure the reliability of DVDR-P and DVD-ROM, it is imperative to remedy the unrecoverable creep deformation and/or relaxation of the holding force of an optical disc holder. To predict the deformation of an optical disc holder, a deformation analysis of an 80 mm optical disc holder considering the creep characteristics of 3 plastic materials has been conducted. Subsequently, the results by this Finite Element Analysis (FEA) are experimentally verified. A disc holder inserted in a cartridge case is kept in a chamber of $60^{\circ}C$ with 90 % humidity for 24 hours. The arm span and the holding force of the disc holder are measured after being left for another 24 successive hours at a room temperature and under normal humidity. The predicted results by FEA are in good agreement with experimentally measured values.

Numerical Analysis and Design of Moving Contactless High Power Transformer

  • Lee, Dong-Su;Jang, Dong-Uk;Kim, Hyung-Chul;Jung, Sang-Yong
    • Journal of Magnetics
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    • v.16 no.4
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    • pp.423-426
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    • 2011
  • This paper presents numerical analysis and design of high power contactless transformer with a large air-gap for moving on a guided linear track which is appropriate for high-speed train or MAGLEV. The system has the typical characteristics of large leakage inductance, small magnetizing inductance, and low coupling coefficients giving rise to lower power transfer efficiency, which have been compensated by the purposely-designed contactless transformer coupled with the resonant converter modulating with high switching frequency. In particular, the best model selected from the generated six design candidates has been applied for 3D Finite Element Analysis (FEA) investigating on iron loss to evaluate the overall system efficiency.