• Title/Summary/Keyword: FEA(Finite Element Analysis)

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Thermal Shock Resistance of $Al_{2}O_{3}$- and Fe-$Al_{2}TiO_{5}$-based Castable Refractories

  • Liu, T.;Latella, B.A.;Bendeich, P.
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.345-351
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    • 1998
  • Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

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Parametric Study for Assessment of Reaction Forces on Ship Docking Supports

  • Ryu, Cheol-Ho;Kim, Sung-Chan;Lee, Jang-Hyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.19 no.3
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    • pp.290-301
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    • 2013
  • The docking analysis of a global ship structure is requested to evaluate its structural safety against the reaction forces at supports during docking works inside a dry dock. That problem becomes more important recently as the size of ships is getting larger and larger. The docking supports are appropriately arranged in a dock to avoid their excessive reaction forces which primarily cause the structural damages in docking a ship and, up to now, the structural safety has been assessed against the support arrangement by the finite element analysis (FEA) of a global ship structure. However, it is complicated to establish the finite element model of the ship in the current structural design environment of a shipyard and it takes over a month to finish the work. This paper investigates a simple and fast approach to carry out a ship docking analysis by a simplified grillage model and to assign the docking supports position on the model. The grillage analysis was considered from the motivation that only the reaction forces at supports are sufficient to assess their arrangement. Since the simplified grillage model of the ship cannot guarantee its accuracy quantitatively, modeling strategies are proposed to improve the accuracy. In this paper, comparisons between the proposed approach and three-dimensional FEA for typical types of ships show that the results from the present grillage model have reasonably good agreement with the FEA model. Finally, an integrated program developed for docking supports planning and its evaluation by the proposed approach is briefly described.

Thermo-Elastic Analysis for Chattering Phenomenon of Automotive Disk Brake

  • Cho, Chongdu;Ahn, Sooick
    • Journal of Mechanical Science and Technology
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    • v.15 no.5
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    • pp.569-579
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    • 2001
  • This study investigates the effects of operating conditions on the chattering of an automotive disk brake by experimental and computational methods. Design factors, which cause chattering in automobiles, have attracted great attentions for long time; but they are not well understood yet. For this study, we construct a brake dynamometer for measuring the disk surface temperature during chattering, and propose an efficient hybrid algorithm (combining FFT-FEA and traditional FEA program) for analyzing the thermo-elastic behavior of three-dimensional brake system. We successfully measure the judder in a brake system via the dynamometer and efficiently simulate the contact pressure variation by the hybrid algorithm. The three-dimensional simulation of thermo-mechanical interactions on the automotive brake, showing the transient thermo-elastic instability phenomenon, is presented for the first time in this academic community. We also find from the experimental study that the disk bulk temperature strongly influences the brake chattering in the automotive disk brakes.

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Robust Optimization with Static Analysis Assisted Technique for Design of Electric Machine

  • Lee, Jae-Gil;Jung, Hyun-Kyo;Woo, Dong-Kyun
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2262-2267
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    • 2018
  • In electric machine design, there is a large computation cost for finite element analyses (FEA) when analyzing nonlinear characteristics in the machine Therefore, for the optimal design of an electric machine, designers commonly use an optimization algorithm capable of excellent convergence performance. However, robustness consideration, as this factor can guarantee machine performances capabilities within design uncertainties such as the manufacturing tolerance or external perturbations, is essential during the machine design process. Moreover, additional FEA is required to search robust optimum. To address this issue, this paper proposes a computationally efficient robust optimization algorithm. To reduce the computational burden of the FEA, the proposed algorithm employs a useful technique which termed static analysis assisted technique (SAAT). The proposed method is verified via the effective robust optimal design of electric machine to reduce cogging torque at a reasonable computational cost.

Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting (다이캐스팅용 알루미늄 합금으로 제작된 윈도우 와이퍼의 강도 해석)

  • Cho, Seunghyun;Lee, Jeungho;Kim, Hangoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.3
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    • pp.204-210
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    • 2016
  • This study analyzed the amount of displacement of window wipers according to pressure by using finite element analysis (FEA) with KS standards for aluminum alloy window wipers manufactured by die-casting method. The product design was changed over four steps considering the die-casting process to achieve strength greater than that of the conventional steel window wiper. According to the FEA results, the strength of final aluminum alloy window wiper improved by 55% over that of a steel window wiper, and the weight of the former was less by approximately 45%. Therefore, there is the possibility of module downsizing for driving motor capacity. Further, the cost competitiveness improved, and the manufacturing process of aluminum alloy window wipers was simplified.

Prediction of Crack Initiation and Design of 40kHz Blade Horn for Ultrasonic Cutting (40kHz 초음파 커팅용 혼의 설계와 크랙발생에 대한 고찰)

  • Seo, Jeong-Seok;Lee, Yoon-Jung;Beak, Si-Young;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.784-789
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    • 2012
  • Ultrasonic Cutting which uses a tuned blade resonant in a longitudinal mode, has been used to cut a range of materials from confectionery, baked products and frozen foods, to wood, bone, foams and composites. The Blade design typically uses finite element analysis, and it could be predicted vibration mode, gain and amplitude uniformity of the blade tip at resonant frequency. In this paper, FEA used to predict the vibration characteristic of the blade, and then the results were verified by analysis system of resonant frequency using the processed blade. The crack of the blade which is predicted from FEA was compared with the crack occurred by cutting experiment of rubber materials using the processed blade.

Characteristic Analysis of Axial-gap Motor using Magnetic Charge (Magnetic charge를 이용한 Axial-gap 전동기의 특성해석)

  • Lee, Sang-Ho;Kim, Do-Jin;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.997-998
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    • 2007
  • This paper deals with analytical solution concerning the image method using the magnetic charge instead of 3D FEA(finite element analysis) in the slotless single air-gap motor. The theory of analytical method and the design procedures are introduced. The reliability and validity of proposed analytical solution are verified through the comparison with the results of commercial 3D FE software. In addition, calculation time between proposed analytical solution and 3D FEA is compared. Finally, characteristics, such as Back-EMF and phase resistance, between calculated and experimental results are compared. From the verification with 3D FEA and experimental results, it is proved that presented analytical method provided very effective and precise results.

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Prediction of Heavy-Weight Floor Impact Sound in Multi-unit House using Finite Element Analysis (유한요소해석을 이용한 공동주택의 중량충격음 예측)

  • Mun, Dae-Ho;Lee, Sang-Hyun;Hwang, Jae-Seung;Baek, Gil-Ok;Park, Hong-Gun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.6
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    • pp.645-657
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    • 2015
  • In this study floor impact noise and structure acceleration response of bare concrete slabs were predicted by using Finite Element Analysis(FEA). Prediction results were compared with experimental results to prove the accuracy of numerical model. Acoustic absorption were addressed by using panel impedance coefficients with frequency characteristics and structural modal damping of numerical model were applied by modal testing results and analysis of prediction and test results. By using frequency response function, the floor acceleration and acoustic pressure responses for various impact sources were calculated at the same time. In the FEA, the natural frequencies and the shapes of vibration and acoustic modes can be estimated through the eigen-value analysis, and it can be visually seen the vibration and sound pressure field and the contribution of major modes.

Investigation of the Influence of Radius and Corner Position on the Residual Stress Distribution in the Vicinity of the Repaired Region via Directed Energy Deposition by using Finite Element Analysis (유한 요소 해석을 이용한 DED 공정의 코너 반경 및 위치에 따른 보수 영역 부근 잔류응력 분포 영향성 조사)

  • Alissultan, Aliyev;Lee, Kwang-Kyu;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.33-40
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    • 2021
  • Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.