• Title/Summary/Keyword: FE-simulation

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Automated Simulation System for Micromachines (마이크로머쉰의 자동 시뮬레이션시스템)

  • 이준성
    • Journal of the Korea Society for Simulation
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    • v.5 no.1
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    • pp.28-42
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    • 1996
  • This paper describes a new automated simulation system for micromachines whose size range $10^{-6}$ to $10^{-3}$ m. An automic finite element (FE) mesh generation technique, which is bases on the fuzzy knowledge processing and computation al geometry technique, is incorporated into the system, together with one of commerical FE analysis codes, MARC ,and one of commerical solid modelers, Designbase. The system allows a geometry model of concern to be automatically converted to different FE models, depending on physical phenomena of micromachines to be analyzed , i,e. electrostatic analysis, stress analysis, modal analysis and so on. The FEmodels are then automatically analyzed using the FE analysis code, Among a whole process of analysis, the definition of a geometry model, the designation of local node patterns and the assignment of material properties and boundary conditions onto the geometry model are only the interactive process to be done by a user. The interactive operations can be processed in a few minutes. The other processes which are time consuming and labour-intensive in conventional CAE systems are fully automatically performed in a popular engineering workstation environment. This automated simulation system is successfully applied to evaluate an electrostatic micro wobble actuator.

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Process analysis and prediction of die strength of condenser tube with 12 holes in hot extrusion (12홀 컨덴서 튜브의 열간 압출 공정해석 및 금형의 강도예측)

  • Lee S. H.;Jo H. H.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.436-439
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    • 2005
  • Condenser tube has been used as a component of heat exchanger in automobile and air conditioning apparatus. In this paper, porthole die extrusion that is advantageous to form long hollow section tube is analyzed by direct extrusion of condenser tube with 12 holes. A study on extrusion process is performed through the 3D FE simulation at non-steady state and extrusion experiments. Especially, weldability, extrusion load and die defects were estimated try FE-simulation. This study present the redesigned die of direct extrusion in consideration of the results obtained from FE-analysis.

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Sputtering of Fe(100) Substrate Due to Energetic Ion Bombardments: Investigation with Molecular Dynamics Simulations (분자 동역학 모사를 이용한 Fe(100) 표면의 스퍼터링 해석)

  • Kim Dong-Ho
    • Journal of the Korean institute of surface engineering
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    • v.39 no.2
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    • pp.76-81
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    • 2006
  • Molecular dynamics simulations were carried out to investigate physical sputtering of Fe(100) substrate due to energetic ion bombardments. Repulsive interatomic potentials at short internuclear distances were determined with ab initio calculations using the density functional theory. Bohr potentials were fitted to the ab initio results on diatomic pairs (Ar-Fe, Fe-Fe) and used as repulsive screened Coulombic potentials in sputtering simulations. The fitted-Bohr potentials improve the accuracy of the sputtering yields predicted by molecular dynamics for sputtering of Fe(100), whereas Moliere and ZBL potentials were found to be too repulsive and gave relatively high sputtering yields. In spite of assumptions and limitations in this simulation work, the sputtering yields predicted by the molecular dynamics method were in fairly good accordance with the obtainable experimental data in absolute values as well as in manner of the variation according to the Incident energy. Threshold energy for sputtering of Fe(100) substrate was found to be about 40 eV. Additionally, distributions of kinetic energies of sputtered atoms and their original depths could be obtained.

A Study on Development of Channel Cutting Machine (형재 절단기 개발에 관한 연구)

  • 이춘만
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.140-143
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    • 1999
  • The major objective of the present paper is to develop a channel cutting machine and to establish an analytical technique for actual shearing process. Isothermal finite element(FE)-simulation of the shearing process are carried out using FE software DEFORM. The element-kill method has enabled the achievement of FE-simulation from the initial stage to the final stage of the shearing process. The effects of the punch-die clearance on the shearing process are investigated.

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Development of An Optimal Layout Design System in Multihole Blanking Process

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.36-41
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    • 2004
  • The blanking of thin sheet metal using progressive dies is an important process on production of precision electronic machine parts such as IC leadframe. This paper summarizes the results of simulating the progressive blanking process by means of LS/DYNA. In order to verify the influence of blanking order on the final lead profile and deformed configuration, simulation technique has been proposed and analyzed using a commercial FEM code, LS/DYNA. The results of FE-simulations are in good agreement with the experimental result. After then, to construct rule base in progressive blanking process, FE-simulation has been performed using a simple model. Based on this result rule base is set up and then the blanking order of inner lead is rearranged. Consequently, from the results of FE-simulation using suggested method in this paper, it is possible to predict the shift of lead to manufacture high precision lead frame in progressive blanking process. The proposed method can give more systematic and economically feasible means for designing progressive blanking process.

A Quasi Two-Dimensional Model for Gas Discharge Simulation Using FE-FCT Method (기체 방전의 시뮬레이션을 위한 FE-FCT를 이용한 준 2차원적 수치 모델)

  • Koh, Wook-Hee;Park, In-Ho
    • Journal of the Korean Vacuum Society
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    • v.17 no.6
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    • pp.511-517
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    • 2008
  • A quasi two-dimensional model for numerical simulation of gas discharge is presented, based on the finite-element flux-corrected transport method. A one-dimensional continuity convection-diffusion equation coupled Poisson's equation is solved to calculate the charge density variation and the electric field is evaluated by the classical disk method. Results calculated for various benchmark problems verify the accuracy of the proposed model and illustrate its performance. This model has been applied to a streamer simulation, and the results are shown to agree well with previously published results.