• Title/Summary/Keyword: FE-SEM/EDS

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Effect of Alloying Element on the High Temperature Tensile Property of Ferritic Stainless Steel for Automotive Exhaust System (자동차용 페라이트계 스테인리스강의 고온인장성질에 미치는 합금원소의 영향)

  • Song, J.Y.;Lee, I.S.;Ahn, Y.S.
    • Journal of Power System Engineering
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    • v.14 no.1
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    • pp.59-64
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    • 2010
  • Ferritic stainless steel is currently increasingly used for automotive exhaust material. The material for exhaust manifold is used in the temperature range of 500∼$850^{\circ}C$. Therefore, high temperature characteristic is an important one that affects it's life span. It has been investigated the effect of alloying elements of Cr, Mo, Nb, Ti in the ferritic stainless steel for exhaust manifold on the high temperature tensile strength. There was a few difference in the tensile strength at $600^{\circ}C$ with the exception of low Cr steel, but the steels containing higher Cr, Mo or Nb elements showed significantly higher tensile strength at the temperature of $800^{\circ}C$. The precipitates of the specimens after heat treating at the test temperature were electrolytic extracted, and quantitatively analysed using by SEM-EDS and TEM. The alloying elements of Cr and Mo increased the tensile strength as a solid solution strengthener, and on the other hand Nb element enhanced the strength by forming the fine intermetallic compounds such as NbC or $Fe_2Nb$.

A Study on optimization of welding process parameters for J-Groove dissimilar metal weld repair of pressurizer heater sleeve in nuclear power plants (원전 가압기 히터슬리브 J-Groove 이종금속 용접부 보수를 위한 용접 공정변수 최적화에 관한 연구)

  • Cho, Hong Seok;Park, Ik Keun;Jung, Kwang Woon
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.87-93
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    • 2015
  • This study was performed to develop repair technology for J-Groove dissimilar metal weld of pressurizer heater sleeve in nuclear power plants. Pad, J-Groove automatic welding and mechanical machining equipments to develop repair technology using 'Half Nozzle Repair' were designed and manufactured. To obtain the optimum welding process parameters during Pad temperbead overlay welding, several welding experiments using Taguchi method were conducted. Weldability of Pad overlay weld specimens was estimated by PT/RT test, FE-SEM, EDS and Vickers hardness test. Also, J-Groove welding to adjust weld shape conditions requiring in ASME Code was carried out and its integrity of weld specimens was evaluated through PT/RT test and optical microscope. Consequently, it was revealed that Pad and J-Groove overlay welding for dissimilar metal weld of pressurizer heater sleeve could be possible to meet Code standard without weld defect.

Synthesis of Nanoscale Zerovalent Iron Particle and Its Application to Cr(VI) Removal from Aqueous Solutions

  • Awad, Yasser M.;Abdelhafez, Ahmed A.;Ahmad, Mahtab;Lee, Sang-Soo;Kim, Rog-Young;Sung, Jwa-Kyung;Ok, Yong-Sik
    • Korean Journal of Environmental Agriculture
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    • v.29 no.4
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    • pp.402-407
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    • 2010
  • Zerovalent iron (ZVI) is one of the most commonly used metallic reducing agents for the treatment of toxic contaminants in wastewater. Traditional ZVIs are less effective than nanoscale ZVI (nZVI) due to prolonged reaction time. However, the reactivity can be significantly increased by reducing the size of ZVI particles to nanoscale. In this study, nZVI particles were synthesized under laboratory condition and their efficiency in removing hexavalent chromium (Cr(VI)) from aqueous solutions were compared with commercially available ZVI particles. The results showed that the synthesized nZVI particles (SnZVI) reduced >99% of Cr(VI) at the application rate of 0.2% (w/v), while commercial nZVI (CnZVI) particles resulted in 59.6% removal of Cr(VI) at the same application rate. Scanning electron micrographs (SEM) and energy dispersive spectra (EDS) of the nZVI particles revealed the formation of Fe-Cr hydroxide complex after reaction. Overall, the SnZVI particles can be used in treating chromium contaminated wastewater.

Corrosion and Strength Degradation Characteristics of 1.25Cr-0.5Mo Steel under SO2 Gas Environment (SO2 가스 환경 하에서 1.25Cr-0.5Mo 강의 부식 및 강도 저하 특성)

  • Jung, Kwang-Hu;Kim, Seong-Jong
    • Journal of Surface Science and Engineering
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    • v.51 no.3
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    • pp.149-156
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    • 2018
  • The corrosion and strength degradation characteristics of 1.25Cr-0.5Mo steels were studied under $650^{\circ}C$ in $76%N_2+6%O_2+16%CO_2+2%SO_2$ gas condition up to 500 hrs. Corroded specimens were characterized by weight gain, scanning electron microscope(SEM), energy dispersive X-ray spectroscopy(EDS), and X-ray diffraction(XRD). The tensile test was conducted to evaluate the mechanical strength and fracture mode with corrosion at high temperature. As the results of the experiments, thick Fe-rich oxide layers over $200{\mu}m$ were formed on the surface within 500 hrs. The thick oxide layers are formed with reduction of the cross-sectional area of the specimens. Thus, the strength tended to decrease with reduction of the cross-sectional area.

The Thioacetate-Functionalized Self-Assembled Monolayers on Au: Toward High-Performance Ion-Selective Electrode for Ag+

  • Jin, Jian;Zhou, Wei-Jie;Chen, Ying;Liu, Yi-Long;Sun, Xiao-Qiang;Xi, Hai-Tao
    • Bulletin of the Korean Chemical Society
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    • v.35 no.2
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    • pp.601-604
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    • 2014
  • Two classes of morpholino-substitued thioacetate have been successfully synthesized and their electrochemical properties of self-assembled monolayers (SAMs) on Au electrode are measured by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The barrier property of the SAMs-modified surfaces is evaluated by using potassium ferro/ferri cyanide. The results suggest that the arenethioacetate forms higher-quality close-packed blocking monolayers in comparison with alkanethioacetate. Furthermore, it has shown that the barrier properties of these monolayers can be significantly improved by mixed SAMs formation with decanethiol. From our experimental results we find that the electron transfer reaction of $[Fe(CN)_6]^{3/4-}$ redox couple occurs predominantly through the pinholes and defects present in the SAM and both SAMs show a good and fast capacity in recognition for $Ag^+$. The morphological and elementary composition have also been examined by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS).

Corrosion Characteristics and Surface Morphologies of TiN and ZrN Film on the Abutment Screw by Arc-ion Coating(II) (어버트먼트 나사에 아-크 이온도금된 TiN과 ZrN피막의 부식특성과 표면 형상 (II))

  • Jeong, Y.H.;Kwag, D.M.;Chung, C.H.;Kim, W.G.;Choe, H.C.
    • Corrosion Science and Technology
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    • v.10 no.6
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    • pp.212-217
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    • 2011
  • In this study, corrosion characteristics of TiN and ZrN film on the abutment screw by arc-ion plating were investigated using a potentiodynamic anodic polarization test in deaerated 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. The surface morphologies of the coating layers before and after corrosion test were investigated by a field-emission scanning electron microscope (FE-SEM) and a energy dispersive x-ray spectroscopy (EDS). The surfaces of the TiN and ZrN coated abutment screws showed the smooth surfaces without mechanical defects like scratches which can be formed during the manufacturing process, compared with those of the non-coated abutment screw. The corrosion and passive current densities of TiN and ZrN coated abutment screws were lower than those of the non-coated abutment screw.

A Study of Conservation treatment and Scientific Analysis for Gilt-bronze ornament Excavated from DeokCheon-Ri, Gyeong Ju (경주 덕천리 유적 출토 금동장식의 보존처리 및 과학적 분석 연구)

  • Seo, Jung-eun;Han, Min-su;Ham, Chul-hee
    • 보존과학연구
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    • s.27
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    • pp.23-42
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    • 2006
  • This study is about gilt bronze ornament, that is from Deok Cheon-Ri in Gyeong Ju, of conservation treatment process and of scientific analysis. This relic gathered with soil around the relic by Polyurethane foam. While the relic got rid of soil, Took X-rays. As the result, we decided to process reconstruction as condition that the relic was dug up. After the conservation treatment processed, we made a frame to display the relic. Investigated manufacture techniques of the relic after the conservation treatment processed, and thenexecuted scientific analysis of the relic for a chemical experiment. A analysis of the results of components for composition layers using the SEM-EDS can be briefly summarized as below; Firstly, the average contents of outer, inner and body corrosion layer have a Cu-60.9~39.3wt% and analyzed a little impurities material which is Fe-0.5wt%.Secondly, the average contents of body have a Cu-99.7wt% which was using manufactured by pure copper. Thirdly, gold layer have a mercury of 9.5wt% which indicate that layer was manufactured by mercury amalgam gilding technique.

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플라즈마 전해산화 공정 중 전해액 내의 인산염 변화에 따른 알루미늄 합금 산화피막의 형성

  • Yun, Sang-Hui;Kim, Seong-Cheol;Seong, Gi-Hun;Gang, Du-Hong;Min, Gwan-Sik;Cha, Deok-Jun;Kim, Jin-Tae;Yun, Ju-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.298-298
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    • 2013
  • 플라즈마 전해산화기술은 알루미늄 소재에 대해 기존의 양극 산화막, 전해 경질크롬 도금 및 플라즈마 세라믹 용사기술 등에 의해 구현할 수 없는 고기능성을 부여하여 월등히 우수한 경도, 내부식, 내마모, 전기절연, 열저항, 피로강도 등을 얻을 수 있는 획기적인 기술이다. 또한 최근 환경에 대한 관심이 점차 높아지면서 친환경적 공정과정과 경금속 소재의 제품에 내구성을 향상시킬 필요성이 높아지고 있다. 이러한 요구에 부합하는 플라즈마 전해 산화기술은 알칼리 수용액 중에서 Al, Ti, Mg 등의 표면에 산화 피막을 형성시키는 기술로써 기존의 양극산화(Anodizing)을 대체 할 수 있다. 본 연구에서는 Al6061을 이용하여 플라즈마 전해산화 공정에 사용되는 전해액의 종류 및 농도, 시간의 변화에 따른 산화 피막의 변화를 내전압 측정 및 FE-SEM, EDS, XRD를 통해 분석하였다. 전해액에 sodium hexameta phosphate과 potassium phosphate를 이용하여 phosphate 종류의 변화에 따른 피막 특성의 변화를 연구하였다. 그로인해 phosphate의 종류 및 농도, 시간 변화를 이용하여 플라즈마 전해산화공정의 산화 피막 물성 제어를 할 수 있다.

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Nanotube shape on the Ti-29Nb-xHf alloys with applied potentials

  • Park, Seon-Yeong;Choe, Han-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.119-119
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    • 2016
  • Over the last years the anodic formation of ordered $TiO_2$ nanotube layers has created significant scientific interest. Titanium oxide nanotube formation on the titanium or titanium alloy surface is expected to be important to improve cell adhesion and proliferation under clinical conditions. It should be possible to control the nanotube size and morphology for biomedical implant use by controlling the applied voltage, alloying element, current density, anodization time, and electrolyte. $TiO_2$ nanotubes show excellent biocompatibility, and the open volume in the tubes may be exploited as a drug release platform and so on. Therefore, in this study, Nanotube shape on the Ti-29Nb-xHf alloys with applied potentials was reserched. $TiO_2$ nanotube formation on Ti-29Nb-xHf alloys was carried out using anodization technique as a function of applied DC potential (10 V to 30 V and 30 V to 10 V) and anodization time for 60~120 min in $1MH_3PO_4$ with small additions of (0.8 wt. %, to 1.2 wt. %) NaF. The morphology change of anodized Ti-29Nb-xHf alloys was determined by FE-SEM, XRD, and EDS.

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Evaluation of Electroless Ni plating layer characteristic with various reducing agent, plating time and temperature (도금 조건에 따른 무전해 Ni 도금막의 특성 평가)

  • Lee, Sun-Jae;Lee, Jeong-Hyeon;Jeong, Do-Hyeon;Jeon, Ju-Seon;Jeong, Jae-Pil
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.174.2-174.2
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    • 2016
  • 도금은 크게 전해 도금과 무전해 도금으로 나눌 수 있다. 전기적 에너지를 사용하여 이온 상태의 금속을 환원시켜 석출함으로써 도금을 진행하는 전해 도금과는 달리 무전해 도금은 도금액 내의 환원제에 의해 금속 이온을 환원시켜 도금을 진행한다. 무전해 도금법은 전해 도금에 비해 전류 인가 장비가 필요하지 않아 도금 공정이 간단하고, 피도금체에 따른 인가 전류, 전압, 금속의 환원 전위 등을 계산하지 않아도 되기 때문에 전문적인 지식이 없어도 도금을 할 수 있다. 하지만 무전해 도금은 도금이 진행 될수록 도금액 내 금속 이온, 환원제의 농도 등이 수시로 변화하기 때문에 도금액의 조성을 파악하여 원하는 두께의 도금층을 형성하는 방법에 대한 연구가 필요하다. 본 연구에서는 무전해 도금액 내 환원제, 도금액 온도, 도금 시간을 변경하여 Ni 무전해 도금을 형성 하였고 그 특성을 평가하였다. 도금은 각각 플라스틱, RF module 유리 등 다양한 기판에 진행 하였으며, 도금 후 밀착성, 도금 두께 및 microstructure를 분석하였다. 도금 후 밀착성을 분석하기 위해 열처리 후 박리정도를 테스트를 하였고, 도금 두께 및 microstructure를 분석하기 위해 field emission scanning electron microscope (FE-SEM), energy-dispersive spectroscopy (EDS)를 사용하였다. 실험 결과, 두께 $3{\sim}5{\mu}m$ 급의 균일한 도금층이 형성된 것을 확인하였으며, $260^{\circ}C$에서 3회 열처리 후 박리성 평가 결과, 결함 없는 양호한 표면을 나타내었다.

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