• 제목/요약/키워드: FDM 3D printer

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3D 프린팅 기술을 활용한 PLA 필라멘트 비탈형 거푸집 연구 (Permanent Formwork of PLA Filament utilizing 3D Printing Technology)

  • 정준형;현지훈;정희상;고휘재;이주희;안요섭
    • 한국건설관리학회논문집
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    • 제22권1호
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    • pp.81-89
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    • 2021
  • 최근 건축물의 디자인이 정형에서 벗어나서 창의적인 형태를 갖는 비정형 건축물로 변하는 추세이며, 이에 따른 건설기술의 척도가 비정형 건축물의 건축 설계, 시공 등으로 바뀌고 있다. 3D 프린팅 기술 중 하나인 FDM 적층방식을 이용하여 다양한 형태의 비정형 거푸집을 기존 거푸집에 비하여 저렴하고 빠르게 제작할 수 있으며, 인력문제 등을 해소할 수 있을 것으로 보인다. 3D 프린터를 이용하여 PLA 필라멘트 비탈형 거푸집을 원기둥형과 직육면체 형태로 제작하여 재령 28일의 기준을 통한 압축파괴 실험과 변형정도, 재사용성 여부 등을 검토하여 PLA 필라멘트 거푸집에 대한 사용성을 검증하였다. 추가적으로 실험체의 크기를 다르게 하여 크기에 따른 실험도 진행하였다. 실험결과 필라멘트 거푸집 자체가 약3~4MPa의 강도를 갖는 것으로 확인되었으며, 기존 선행연구와 실험을 통한 데이터를 검토한 결과 Infill 60% 이상으로 사용해야 적절하며, 강도적인 측면에서도 유리한 것으로 확인되었다. 필라멘트 거푸집의 절단, 탈형 결과 표면이 매우 깨끗하고 손상이 없어 재사용도 가능할 것으로 기대된다.

열 용해 적층법과 염 침출법을 이용한 3 차원 이중 공 인공지지체 제작에 관한 연구 (A Study on Fabrication of 3D Dual Pore Scaffold by Fused Deposition Modeling and Salt-Leaching Method)

  • 심해리;김종영
    • 대한기계학회논문집A
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    • 제39권12호
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    • pp.1229-1235
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    • 2015
  • 3D 프린터를 이한 인공지지체 제작 기술은 손상된 골 조직 재생을 위해 개발되고 있다. 골 조직 재생에 적하기 위해 인공지지체는 생체적합성, 생분해성 그리고 적절한 기계적 특성을 지녀야 하며, 분한 양의 공극과 내부 연결성을 지닌 구조로 제작되어야 한다. 본 연구에서는 3 차원 이중 공극 인공지지체를 제작하기 위해서 열 해 적층법(fused deposition modeling, FDM) 기반의 폴리머 적층 시스템을 이하였다. 사된 재료는 폴리카프로락톤(polycaprolactone, PCL)과 알긴산 나트륨(sodium alginate, SA)이다. 제작된 3 차원 형상의 인공지지체에 이중 공극을 갖기 위해 염 침출법을 이하였다. 완성된 인공지지체는 주사 전자 현미경과 X 선 검출 분광기(scanning electron microscope-energy dispersive spectroscopy, SEM-EDS)를 통해 관찰하였으며, MG-63 세포를 이하여 in-vitro 평가를 하였다.

채우기 조건에 따른 3D 프린팅 TPU 샘플의 압축 특성 (Compressive Properties of 3D Printed TPU Samples with Various Infill Conditions)

  • 정임주;이선희
    • 한국의류학회지
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    • 제46권3호
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    • pp.481-493
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    • 2022
  • This study investigated process conditions for 3D printing through manufacturing thermoplastic polyurethane (TPU) samples under different infill conditions. Samples were prepared using a fused deposition modeling 3D printer and TPU filament. 12 infill patterns were set (2D: grid, lines, zigzag; 3D: triangles, cubic, cubic subdivision, octet, quarter cubic; 3DF: concentric, cross 3D, cross, honeycomb), with 3 infill densities (20%, 50%, 80%). Morphology, actual time/weight and compressive properties were analyzed. In morphology: it was found that, as infill density increased, the increase rate of the number of units rose for 2D and fell for 3DF. Printing time varied with the number of nozzle movements. In the 3DF case, the number of nozzle movements increased rapidly with infill density. Sample weight increased similarly. However, where the increase rate of the number of units was low, sample weight was also low. In compressive properties: compressive stress increased with infill density and stress was high for the patterns with layers of the same shape.

3D 프린터 빌드시트용 무용제 UV 경화형 아크릴 점착제의 제조 (Solvent-free UV-curable Acrylic Adhesives for 3D printer build sheet)

  • 이배화;박동협;김병직
    • 접착 및 계면
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    • 제21권3호
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    • pp.93-100
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    • 2020
  • 적층제조법 기반의 3D 프린팅 기술은 사용자가 원하는 상품을 출력하여 제공하지만 고온의 사용 환경 및 용융된 필라멘트 수지의 냉각 과정에서 변동적 수축현상이 발생하여 상품의 출력편차를 야기한다. 본 연구에서는 출력물의 들뜸과 뒤틀림을 방지하고 정밀한 형상의 고품질 출력물을 제작하기 위하여 3D 프린터 빌드시트용 아크릴 점착제를 연구하였다. 고온에서 점착특성이 유지되고 점착제로부터 출력물의 안착과 원활한 탈거를 위해 부착성과 강인성이 우수하고 높은 유리전이온도를 갖는 4-acryloylmorpholine (ACMO)를 첨가하여 무용제 타입의 점착제 조성물을 설계하였다. 단량체의 후첨가방식을 사용하여 두 단계를 통해 아크릴 조성물을 합성하였고, 합성된 조성물로 코팅한 점착제 필름을 다각도에서 분석하였다. 그 결과 제조된 점착제는 높은 유리전이온도를 보이고 열처리 전/후에 따른 박리강도 차이가 보이지 않았으며, 유변학적 물성 분석을 통해 점착제의 우수한 접착력 뿐만 아니라 변형 없이 탈착이 가능한 물성을 갖음을 확인하였다. 본 연구에서 제조된 점착제를 3D 프린터의 빌드시트로 활용하였을 때 안착성 및 작업성이 양호하고 출력편차가 적은 출력물을 얻었다. 기존 판매중인 빌드시트와 비교하였을 때 본 연구에서 제조한 점착제 위에서는 출력물이 원활하게 탈거가 가능하기 때문에 FDM 방식 3D프린터의 사용자들에게 작업 편의성을 제공할 수 있을 것으로 기대된다.

Development of Reinforced Bio-filament Composites Composed of Agricultural By-product for 3D Printing Technologies

  • Cheong, Kyu Min;Kim, Hye Been;Seo, Yu Ri;Lim, Ki Taek
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2017년도 춘계공동학술대회
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    • pp.108-108
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    • 2017
  • In this study, biocomposite filaments with agricultural by-products can be used in extrusion-based 3D (Three-dimensional) printing. Extrusion-based 3D printing stands as a promising technique owing to its versatility. We hypothesized that bio-filament composite consisted of something derived from agricultural by-products could be used as 3D printing materials that could overcome the drawbacks of PCL (poly-caprolactone). Bio-filament mixed with PCL and agricultural by-products was defined as r-PCL in this study. In order to find it out the optimal mixing ratio of filaments, we had investigated PCL, r-PCL 10%, r-PCL 20%, r-PCL 50% separately. The morphological and chemical characteristics of the filaments were analyzed by FE-SEM (Field emission scanning electron microscope) and EDX (Energy-dispersive X-Ray spectroscopy), and the mechanical properties were evaluated by stress-strain curve, water contact angle, and cytotoxicity analysis. Results of this study have been shown as a promising way to produce eco-friendly bio-filaments composite for FDM (Fused deposition modeling) method based 3D printing technology. Thus, we could establish biomimetic scaffolds based on bio-printer filaments mixed with agricultural by-product.

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Evaluation of mechanical properties of polylactic acid and photopolymer resin processed by 3D printer fused deposition modeling and digital light processing at cryogenic temperature

  • Richard G. Pascua;Gellieca Dullas;SangHeon Lee;Hyung-Seop Shin
    • 한국초전도ㆍ저온공학회논문지
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    • 제26권2호
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    • pp.19-23
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    • 2024
  • 3D printing has the advantage of being able to process various types of parts by layering materials. In addition to these advantages, 3D printing technology allows models to be processed quickly without any special work that can be used in different fields to produce workpieces for various purposes and shapes. This paper deals to not only increase the utilization of 3D printing technology, but also to revitalize 3D printing technology in applications that require similar cryogenic environments. The goal of this study is to identify the mechanical properties of polylactic acid and photopolymer resin processed by Fused Deposition Modeling (FDM) and Digital Light Processing (DLP) respectively. The entire process is meticulously examined, starting from getting the thermal contraction using an extensometer. A uniaxial tensile test is employed, which enables to obtain the mechanical properties of the samples at both room temperature (RT) and cryogenic temperature of 77 K. As the results, photopolymer resin exhibited higher tensile properties than polylactic acid at RT. However, at cryogenic temperatures (77 K), the photopolymer resin became brittle and failure occurred due to thermal contraction, while polylactic acid demonstrated superior tensile properties. Therefore, polylactic acid is more suitable for lower temperatures.

3D printing of multiple container models and their trajectory tests in calm water

  • Li, Yi;Yu, Hanqi;Smith, Damon;Khonsari, M.M.;Thiel, Ryan;Morrissey, George;Yu, Xiaochuan
    • Ocean Systems Engineering
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    • 제12권2호
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    • pp.225-245
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    • 2022
  • More and more shipping containers are falling into the sea due to bad weather. Containers lost at sea negatively affect the shipping line, the trader and the consumer, and the environment. The question of locating and recovering dropped containers is a challenging engineering problem. Model-testing of small-scaled container models is proposed as an efficient way to investigate their falling trajectories to salvage them. In this study, we first build a standard 20-ft container model in SOLIDWORKS. Then, a three-dimensional (3D) geometric model in the STL (Standard Tessellation Language) format is exported to a Stratasys F170 Fused Deposition Modeling (FDM) printer. In total, six models were made of acrylonitrile styrene acrylate (ASA) and printed for the purpose of testing. They represent three different loading conditions with different densities and center of gravity (COG). Two samples for each condition were tested. The physical models were dropped into the towing tank of University of New Orleans (UNO). From the experimental tests, it is found that the impact of the initial position after sinking can cause a certain initial rolling velocity, which may have a great impact on the lateral displacement, and subsequently affect the final landing position. This series of model tests not only provide experimental data for the study of the trajectory of box-shape objects but also provide a valuable reference for maritime salvage operations and for the pipeline layout design.

광조형물의 패턴두께에 따른 표면 거칠기 저감을 위한 공정연구 (A Study on the reduction of surface roughness by analyzing the thickness of photocurable sculpture)

  • 김영수;양형찬;김고범;당현우;도양회;최경현
    • 동력기계공학회지
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    • 제20권4호
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    • pp.75-82
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    • 2016
  • In this paper, we developed a 3D printing system using a photo-curing resin in order to reduce the surface roughness of a sculpture produced with the 3D printer. Using the pattern of the resulting variable thickness, that gave rise to a stepped shape, and the area error of the photo-curable sculpture, a study was carried out for the process to reduce the surface roughness. At a given value of stage velocity (40~70 mm/s) and output air pneumatic pressure (20~60 kPa), the minimum pattern thickness of the pattern was achieved $65{\mu}m$ and the maximum pattern thickness of up to $175{\mu}m$. To increases the pattern resolution to about $40{\mu}m$, the process conditions should be optimized. 3D surface Nano profiler was used to find the surface roughness of the sculpture that was measured to be minimum $4.7{\mu}m$ and maximum $8.7{\mu}m$. The maximum surface roughness was reduced about $1.2{\mu}m$ for the maximum thickness of the pattern. In addition, a FDM was used to fabricate the same sculpture and its surface roughness measurements were also taken for comparison with the one fabricated using photo-curing. Same process conditions were used for both fabrication setups in order to perform the comparison efficiently. The surface roughness of the photo-curable sculpture is $5.5{\mu}m$ lower than the sculpture fabricated using FDM. A certain circuit patterns was formed on the laminated surface of the photo-curable sculpture while there was no stable pattern on the laminated surface of the FDM based sculpture the other hand.

CT Dicom 파일을 이용하여 제작한 3D Print 손목보호대용 Velcro band 고정위치의 유한요소해석(FEM) (Finite Element Analysis(fem) of The Fixed Position of the Velcro Band for the 3D Print Wrist Brace made using the Dicom File)

  • 최현우;서안나;이종민
    • 한국방사선학회논문지
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    • 제15권5호
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    • pp.585-590
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    • 2021
  • 손목 보조기(Wrist brace)는 손목 외상 환자들에게 사용이 되고 있다. 최근 맞춤형 손목 보조기를 3D 프린팅 기술을 활용하여 제작하는 많은 연구가 진행되고 있다. 이러한 3D 프린팅 맞춤형 보조기는 개인마다 다른 형태 반영, 통기성 확보 등의 다양한 요소를 반영할 수 있는 장점이 있다. 본 논문에서는 3D 프린팅 맞춤형 손목 보조기 제작 시 고려되어야 하는 벨크로 밴드 숫자와 위치가 보조기에 미치는 스트레스를 분석하였다. 맞춤형 보조기를 위해 CT 영상 기반으로 자동설계 소프트웨어(Reconeasy 3D, Seeann Solution)를 사용하여 뼈, 피부 영역 3D 모델링을 수행하였다. 3D 피부 영역을 기반으로, 각 치료 목적에 맞도록 손목 보조기 디자인을 적용하였다. 그리고, 보조기의 탄성을 위해 TPU 소재를 사용하여 FDM 방식 3D 프린터로 손목 보조기를 제작하였다. 맞춤형 3D 프린팅 손목 보조기의 벨크로 밴드의 숫자와 위치에 따른 효용성 평가를 위해 보조기의 스트레스 분포를 유한요소법(FEM)으로 분석하였다. 본 연구에서 수행한 손목 보조기 유한요소 해석을 통해 보조기의 스트레스 분포를 확인하였고 보조기 제작과 벨크로 밴드의 숫자와 위치를 확인할 수 있었다. 이러한 실험 결과는 환자에게 양질의 치료를 제공하는데 도움이 될 것이다.

3D 프린터를 이용한 여성용 인대 제작 연구 (A study of making a dress form for women using a 3D printer)

  • 오설영
    • 복식문화연구
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    • 제24권6호
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    • pp.725-742
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    • 2016
  • In the Korean fashion industry, 3D printing systems are considered as new technology and a new opportunity. With 3D printers, consumers can be manufacturers and individuals can develop businesses with little upfront capital. In this study, a dress form for the typical Korean women's body shape was developed using 3D technology (3D scanning, 3D modeling, and 3D printing). Ten women with apparel sizes 85-91-160 were selected from 3D body-scan data collected by SizeKorea of 201 women aged 25 to 34 (2010). First, 15 horizontal cross-sections were collected from the 3D scan data of the 10 subjects. Then, inside lines of those cross-sections were drawn at 15-degree intervals, and the lengths were measured. The average of the inside lines was connected to the internal spline curve, and the curves were used as the average cross-sections. The average torso body and the dress form of Korean women were developed into a 3D solid model using a 3D CAD program (Solidworks 2012). An output mockup was printed by the FDM type's 3D printing system (Bonbot 1200, Bonbot 3-H4) using PLA material. The dimensions comparing the 3D solid modeling to the 3D printed mockup of the dress form were measured, and minor differences were between 0.00cm and 0.40cm. In the future, 3D printing systems are expected to be in use for various personalized dress forms.