• 대한기계학회논문집A
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• 제35권8호
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• pp.847-853
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• 2011

본 연구는 압출 시 성형온도를 유지하여 Zn-22Al 합금분말의 성형성을 향상시키는 하이브리드 분말 압출 공정의 개발 및 온도 유지시간이 압출된 스퍼기어의 기계적 특성에 미치는 영향을 조사하기 위해 수행되었다. 피치원 지름 1.8mm 의 소형 스퍼기어는 압출온도 290, 300, $310^{\circ}C$에서 성형되었다. 볼밀시간 32h 의 Zn-22Al 합금분말을 압출온도 $310^{\circ}C$에서 압출 시 표면 결함이 없는 소형 기어가 제조되었다. 경도분포는 기어 중심부와 치형부에서 불균일하였고 소결공정 후 내부 변형에너지의 차이로 인해 내부균열이 발생하였다. 위와 같은 문제를 해결하기 위해 온도 유지시간 제어를 이용한 하이브리드 압출 연구를 수행하였다. 압출된 스퍼기어의 평가는 압출하중, 비커스 경도 및 치수정밀도 측정을 통해 이루어졌다. 온도 유지시간 15min 에서 압출된 스퍼기어의 기계적 성질이 가장 우수하였다.

• 한국주조공학회지
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• 제13권3호
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• pp.248-258
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• 1993

A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

• 한국주조공학회지
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• 제37권2호
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• pp.38-44
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• 2017

Given that the conventional extrusion of high-strength Al alloys such as 7075 aluminum alloys is difficult due to their very low extrudability as compared to that of 6061 aluminum alloys, thixo-extrusion can be used to obtain a high-strength material easily at a lower extrusion pressure as compared to conventional extrusion. In this study, hot- and thixo-extruded 7075 aluminum alloys are prepared by a vertical forward extrusion process and their microstructures, hardness levels, and compressive properties are investigated. Hot-extruded alloy bars are assessed to obtain a microstructure elongated in the extrusion direction, whereas with thixo-extruded alloy bars, it was possible to obtain a microstructure having fine and equiaxed grains by dynamic recrystallization. The resulting isotropy and improved formability at the hot deformation temperature of the thixo-extruded alloy were attributed to the fine and equiaxed grains formed by the thixo-extrusion process.

• Food Science and Biotechnology
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• 제16권4호
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• pp.543-548
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• 2007

Low-energy processing technology, which enhances the utility of defatted soybean flour (DSF), was developed using extrusion processing. DSF was extruded at different conditions using a twin screw extruder and then, dried at $40^{\circ}C$ for 20 hr. The nitrogen solubility index (NSI), viscosity, water solubility index (WSI), and water absorption index (WAI) of DSF increased after extrusion processing. The density of DSF extrudates decreased with the decrease in water content from 53 to 33% and the increase in extrusion temperature from 110 to $160^{\circ}C$. The addition of NaOH from 1.2 to 1.8% and citric acid from 1 to 5% increased the total solubility (TS) of DSF due to the decrease of protein coiling and hydrophobic bonds formation during extrusion processing. When viscozyme was reacted first, TS, NSI, and soluble carbohydrate content of DSF hydrolysates increased about 12, 6, and 7%, respectively, compared to them reacted with protease first. The TS and NSI of DSF hydrolysates were increased about 15 and 10%, respectively, by extrusion processing at alkaline and acidic pH. Extrusion processing at alkaline and acidic pH contributed the increase of efficiency to hydrolyze DSF samples using enzyme.

• 한국재료학회지
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• 제5권8호
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• pp.953-959
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• 1995

분말야금법으로 제조된 A6061기 입자분산강화 복합재의 열간압술가공에 있어서 압출특성에 미치는 강화입자의 종류, 빌렛특성 및 암술조건의 영향에 대하여 조사하였다. A6061기 복합재료의 열간 압술 전단 변형저항에 미치는 강화입자종류의 영향은 Si $C_{w}$ > A1$_2$ $O_{3f}$ > A1$_2$ $O_{3f}$ > Si $C_{p}$의 순으로 되었으며, 모든 강화입자에서 부피분율이 증가함에 따라서 Kw값도 증가하였다. 압출조건, 강화입자의 첨가량 및 첨가입자의 평균입도에 관계없이 A1$_2$ $O_{3p}$가 첨가된 복합재의 열간압출가공에 필요한 소요압력은 Si $C_{p}$의 경우보다 컸다. 압출압력은 압출 다이스 반각이 커질수록 감소하는 경향은 나타났다. 이것은 다이스 반각에 의해 생성되는 빌렛과의 접촉면적이 증가하여 전단마찰응력(m $k_3$)이 상승하기 때문이다. 압출시 압출온도 상승은 저온에서 ~$50^{\circ}C$ 정도 증가하였으며, 압출온도가 50$0^{\circ}C$ 이상이 되면 압출재 표면에 극심한 tearing이 발생하였다. 강화입자의 첨가량이 증가할수록 이 현상은 더 심하게 되었다.게 되었다.

• 한국산학기술학회논문지
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• 제19권9호
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• pp.77-83
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• 2018

열가소성 탄성체 (Thermo-Plastic Elastomer-TPE)는 우수한 탄성을 지니면서도 보통의 열가소성 플라스틱과 동일한 성형성과 재생 가능성 때문에 산업계 전반에 걸쳐 사용이 증가하고 있다. 현재 열가소성 탄성체와 관련된 연구는 다양한 소재와의 결합에 의한 복합탄성체 개발이나 이를 구현하기 위한 장비 개발 등에 집중되고 있다. 반면 중소기업 등의 현장에서는 이러한 신소재의 적용뿐만 아니라 저렴한 일축 스크류 장비에서 열가소성 탄성체의 압출이 가능하게 하는 공정조건에 대한 연구가 필요하다. 열가소성 탄성체는 일반적으로 트윈 스크류 방식으로 압출을 하게 된다. 반면에 중소기업 등에서는 단축 스크류 방식의 압출기를 주로 보유하고 있는데 단축 스크류 방식의 압출기에서 압출이 가능하게 하려면 정교한 공정제어를 통해 균일한 두께 유지가 중요하다. 본 논문에서는 열가소성 탄성체 TPE-800L 단축 압출가공에 있어서 압출공정변수인 출력부 가공 온도가 튜브의 성형성에 미치는 영향을 연구하였다. 열가소성 탄성체 TPE-800L의 압출에서는 출력부 온도가 가장 중요한 요소이며 165-170도일 때 가장 우수한 성형성을 확인하였다.

• 한국약용작물학회지
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• 제17권6호
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• pp.379-387
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• 2009

The aim of this investigation was to examine the influence of extrusion on dietary fiber profile and the content of bioactive compounds, rutin and quercetin in young sprout, whole seed, and matured stem of Tartary buckwheat. WSI(water soluble index) is increased by a function of both screw profile and process temperature, compared to control in different parts of Buckwheat. Also, WSI of ME is increased more than 5.2 times in grain, compared to that of control. The effect of precooking by extrusion on the dietary fiber profile of buckwheat flour was evaluated. Precooking by extrusion significantly increased SDF in flour, although in most cases extrusion decrease in TDF a little. The thermo-mechanical treatment undergone by the buckwheat flour during extrusion led to redistribute part IDF fraction to SDF, leading to an increase in the latter. The content of rutin was increased about two fold in extruded flour of sprout, compared to in control. This increase maybe why these compounds are released from cell wall by high shear processing under high temperature.

• 대한기계학회논문집B
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• 제27권2호
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• pp.147-154
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• 2003

A three-dimensional numerical analysis of the flow and heat transfer characteristic of wood-flour-filled polypropylene melt in an extrusion die was carried out. Used for this analysis were Finite Concept Method based on FVM, unstructured grid and non-Newtonian fluid viscosity model. Temperature and flow fields are closely coupled through temperature dependent viscosity and viscous dissipation. With large Peclet, Nahme, Brinkman numbers, viscous heating caused high temperature belt near die housing. Changing taper plate thickness and examining some predefined parameters at die exit investigated the effect of taper plate on velocity and temperature uniformities. In the presence of taper plate, uniformity at die exit could be improved and there existed an optimum thickness to maximize it.

• 한국지진공학회:학술대회논문집
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• 한국지진공학회 2000년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Fall 2000
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• pp.482-489
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• 2000

The cyclic extrusion damper, Lead Extrusion Damper, was invented by the W H Robinson in order to produce the isolated buildings and bridges the damping force. Recently, LED was applied to reduce the vibration of the tall building. In this study, to verify the dynamic characteristics of LED, the tests to find out the dependences on the velocity, displacement, repeated cycle, and temperature were performed at structural lab of Unison Industrial Co. Ltd. Through the result of the dynamic characteristics. we`ll define the design parameters and apply the appropriate parts.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 춘계학술대회논문집
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• pp.107-113
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• 1995

To investigate the behavior of platic deformation inaxisymmetric hot extrusion through square dies, the physical modelling with the plasticine as a model material is carried out at the room temperature. Some mechanical properties of the model material are determined by compression and ring compression tests. Visioplasticity method using experimetal grid distortion is introduced to anlayze the plastic flow, strain rate and strain distribution.