• 제목/요약/키워드: Extrusion Conditioning

검색결과 7건 처리시간 0.017초

12홀 컨덴서 튜브의 열간 압출 공정해석 및 금형의 강도예측 (Process analysis and prediction of die strength of condenser tube with 12 holes in hot extrusion)

  • 이상호;조형호;김병민
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 추계학술대회 논문집
    • /
    • pp.436-439
    • /
    • 2005
  • Condenser tube has been used as a component of heat exchanger in automobile and air conditioning apparatus. In this paper, porthole die extrusion that is advantageous to form long hollow section tube is analyzed by direct extrusion of condenser tube with 12 holes. A study on extrusion process is performed through the 3D FE simulation at non-steady state and extrusion experiments. Especially, weldability, extrusion load and die defects were estimated try FE-simulation. This study present the redesigned die of direct extrusion in consideration of the results obtained from FE-analysis.

  • PDF

CAE를 이용한 컨덴서 튜브의 직접압출공정 해석 및 튜브 건전성 평가 (Extrusion Process Analysis and Evaluation of Integrity for Condenser Tube by Using CAE)

  • 배재호;이정민;김병민;조형호;김장현;조오제
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 춘계학술대회 논문집
    • /
    • pp.23-26
    • /
    • 2004
  • This paper describes the analysis of extrusion process and integrity for the condenser tube which is component of the heat exchanger in automobile and air conditioning apparatus. As development of the analysis method using computer, recently. It have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. As the result, this paper confirmed that used extrusion die of the research is satisfactorily designed to dimensional accuracy. And the stress point of view, condenser tube confirmed that it was influenced by the flow pressure of alternative regrigerants.

  • PDF

다공 Al 컨덴서 튜브의 압출공정 해석 (Extrusion Process Analysis for Al Condenser Tube with Multi Hole)

  • 배재호;이정민;김병민
    • 소성∙가공
    • /
    • 제13권8호
    • /
    • pp.723-730
    • /
    • 2004
  • This paper describes the analysis of extrusion process and integrity for a condenser tube which is a component of the heat exchanger in automobile and all conditioning apparatus. Recently, according to the development of analysis method using the computer, the numerical simulation have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. In this paper, firstly, the die design was performed for a condenser tube with a multi-hole section and the rigid-plasticity FE analysis performed of extrusion process. Secondly, we estimated metal flow of billet, extrusion load, welding pressure in chamber etc. and evaluated the pressure and elastic strain of the die land and mandrel tooth profile through a stress analysis of the die. Finally, the extrusion test was performed to estimate the validity of FE analysis. This paper confirmed that the designed extrusion die of the research is satisfactorily designed fur integrity of condenser tube.

Al 3003 컨덴서 튜브의 직접압출 연구 (A Study of Extrusion Process for Al 3003 Condenser Tube)

  • 배재호;이정민;김병민
    • 대한기계학회논문집A
    • /
    • 제29권8호
    • /
    • pp.1043-1050
    • /
    • 2005
  • Condenser tube is a component of the heat exchanger in automobile and air conditioning apparatus. It is generally made from the 1000 or 3000 series Al alloys that have good heat efficiency. In the case of 3000 series, these have high strength and hardness but have the disadvantage of low extruability. The development of extruding process in condenser tube with 3000 series Al alloys is studied in this paper. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness of welded part and the others in cross-section of tube.

Effects of Extrusion Condition of Barley on the Growth and Nutrient Utilization in Growing Pigs

  • Piao, X.S.;Chae, B.J.;Kim, J.H.;Jin, J.;Cho, W.T.;Han, In K.
    • Asian-Australasian Journal of Animal Sciences
    • /
    • 제12권5호
    • /
    • pp.783-787
    • /
    • 1999
  • To study the effects of different extrusion conditions of barley on growth performance, nutrient digestibility and nutrient excretion in feces, a total of 150 growing pigs ($Landrace{\times}Duroc{\times}Large$ White; average 24.4 kg body weight) were allotted to five treatments, in a completely randomized block design. The experimental diets were based on corn-soybean and 30% of barley was included in each diet; barley was the only extruded ingredient. The treatments were 1) no extrusion (Control); 2) extrusion at $100^{\circ}C$ without preconditioning (ENLT); 3) extrusion at $150^{\circ}C$ without preconditioning (ENHT); 4) extrusion at $100^{\circ}C$ with preconditioning (ECLT); 5) extrusion at $150^{\circ}C$ with preconditioning (ECHT). Temperature in the barrel was controlled within ${\pm}5^{\circ}C$ by feed rate with the addition of water at the rate of $3{\ell}\;per\;min$. in the extruder for each treatment. For the 6 week experimental period, extrusion of barley improved the average daily gain (ADG) and digestibilities of dry matter, crude protein and gross energy in growing pigs. As compared to control, significant improvements in ADG (p<0.05) were shown in the groups of feeding extruded barley at high temperature (ENHT and ECHT). There were also significant differences in the digestibilities of DM, CP and P between extrusion temperatures. Barley extruded at high temperature gave better digestibilities of DM, CP and GE than barley extruded at low temperature. Extruded barley diet groups showed significantly (p<0.05) lower excretions of DM, nitrogen (N) and P per kg gain as compared to the ground barley group. DM, N and P excretion per kg gain were also significantly lower in pigs fed barley extruded at $150^{\circ}C$ than at $100^{\circ}C$. In conclusion, extrusion considerably improved the nutritive value of barley and it appeared that temperature is the most important variable.

압출성형 공정변수가 압출성형 펠릿의 팽화에 미치는 영향 (Effects of Extrusion Process Parameters on Puffing of Extruded Pellets)

  • 김재현;류기형
    • 한국식품과학회지
    • /
    • 제33권1호
    • /
    • pp.55-59
    • /
    • 2001
  • 쌀의 팽화에 관한 연구는 팝콘에 관한 연구와 비교하면 매우 미흡한 편이다. 쌀을 팽화시킬 때 대부분 가압식 팽화기나 압출성형기를 이용하고 있다. 대부분의 쌀의 팽화에 관한 연구는 인도에서 이루어져 왔으며, 가공조건(수분함량, 가열온도) 등이 팽화쌀의 물리화학적 성질에 관한 연구가 대부분이다. 팝콘과 같은 인스턴트 팽화쌀의 팽화기작 및 개발에 관한 연구는 극히 제한되어 있다. 압출성형 팽화펠릿의 팽화에서 3일 수침 후 분쇄한 찹쌀을 이용하여 수분함량 $20{\sim}27%$, $CO_2$ 가스주입압력 2.8 MPa, 스크류회전속도 200 rpm으로 제조한 펠릿을 microwave oven에서 팽화시 밀도와 조직감이 비교적 낮게 나타나는 경향을 보였다. 또한 압출성형기로 제조된 펠릿의 팽화시 가장 큰 영향인자는 펠릿의 수분함량과 가스주입압력, 스크류회전속도의 조절에 의해 팽화 및 조직감을 최적화 할 수 있었다.

  • PDF

Effects of meal processing of black soldier fly on standardized amino acids digestibility in pigs

  • Abdolreza Hosseindoust;SangHun Ha;JunYoung Mun;JinSoo Kim
    • Journal of Animal Science and Technology
    • /
    • 제65권5호
    • /
    • pp.1014-1023
    • /
    • 2023
  • The aim of this study was to investigate the effect of incorporating black soldier fly (BSF) larvae and its processed form as an alternative source of protein to fish meal (FM) on the digestibility of amino acids (AA) in weaned pigs. Four cannulated pigs with an initial bodyweight of 13.25 ± 0.25 kg and aged 30 days were subjected to a 4 × 4 Latin square design with three treatments, as well as a nitrogen-free treatment. The diets used for each treatment consisted of a FM diet, a diet containing BSF larvae meal (BSFM), and a diet containing extruded BSF (BSFE). The study was conducted over four stages, with a total duration of 28 days. The apparent ileal digestibility (AID) of protein was higher in the FM treatment compared with the BSFM. Among essential AA, the AID of Arg, His, Leu, and Thr were higher in the FM compared with the BSFM and BSFE. A greater AID of Ile and Phe was observed in pigs in the FM treatment compared with the BSFM. The average AA digestibility did not show any difference between treatments. Among non-essential AA, the AID of Ala (p = 0.054) and Glu (p = 0.064) tended to be increased in the FM compared with the BSFM. Among essential AA, the standardized ileal digestibility (SID) of Arg, His, Ile, and Leu were higher in the FM compared with the BSFM. Among non-essential AA, the SID of Cys (p = 0.074) tended to be increased in the FM compared with the BSFM. In conclusion, the processing and thermal conditioning techniques utilized for BSF larvae meal showed a tendency for increased AA digestibility. Therefore, when formulating a diet, it is important to take into account the difference in AA digestibility between FM and BSFM.