• Title/Summary/Keyword: Extruder screw

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Effect of Reverse Screw Elements on the Residence Time Distribution in Twin-Screw Extruder (이륜형 압출기의 체류시간 분포에 대한 역피치 스크류의 효과)

  • Lim, J.K.;Wakamiya, S.;Noguchi, A.;Lee, C.H.
    • Korean Journal of Food Science and Technology
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    • v.17 no.3
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    • pp.208-212
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    • 1985
  • The residence time distributions were measured experimentally to determine the effect of reverse screw elements at various screw configurations in twin screw extruder. A simple model was used to estimate the number of filled C-chamber on the forwarding screw. The inclusion of reverse-screw elements resulted in the increase of median residence time and the broadening of color distribution. True residence time was affected by using the reverse screw elements just before the die. The number of filled C-chamber was decreased with the increase of screw revolution speed at the same screw configuration.

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An Integrated CAD System for Design of Extruder Screw (압출 스크류 설계를 위한 CAD 시스템 개발)

  • Yoon, Jun-Young;Hwang, Yong-Keun;Park, Joo-Sam;Ko, Tae-Jo;Park, Jung-Whan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.100-107
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    • 2002
  • The extruder screw is a part for extruding material in a injection molding machine. The screw's geometrical shape can mathematically be described by a sweep surface which is constructed by sweeping a section curve composed of a few circular arcs, along a helical guide curve. In the paper we developed a dedicated CAD system which basically is parametric in a sense that the system initially takes several design parameters to construct the geometric elements including the final sweep surface of the screw as well as section & guiding curves, along with feasibility check of the input parameter values, without further user interaction. The system has been developed as a built-in module onto a commercial CAD system, which can further incorporate additional NC-out functions with ease.

A Study on Optimal Design of Polymer Extruder Dies by CFD (CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구)

  • Kim, Jea-Yoel;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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A study of size and frictional effect on the evolution of melting PartII: Twin screw extruder

  • Kim, D.S.;Lee, B.K.;Kim, H.S.;Lee, J.W.;C.G. Gogos
    • Korea-Australia Rheology Journal
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    • v.13 no.2
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    • pp.89-95
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    • 2001
  • Effects of particulate size and frictional characteristics were examined on the melting behavior of PP(polypropylene) in a twin screw extruder. Powder and pellet types of PP were used and each component was blended with PE(polyethylene) wax and clay, respectively. It was observed that small size particulates, 1.e. powder systems exhibit accelerated melting behavior; and it was also found that the abrasive auditive acts as an effective agent for fast melting of PP powder. Retardation of melting due to the reduced friction was observed in both types of PP, contrary to the result found in a batch mixer. The tendency observed in variation of torque and exit temperature was explained in terms of frictional effect and length of compacted region formed during evolution of melting.

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Analysis of the TPP(Texturization of Plant Protein) Production Process Using Twin Screw Extruder (2축 압출기를 이용한 식물성 단백질의 조직화(TPP)제조공정 분석에 관한 연구)

  • Song, D.B.;Koh, H.K.;Kim, Y.H.
    • Journal of Biosystems Engineering
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    • v.19 no.1
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    • pp.42-49
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    • 1994
  • Texturization of plant protein means the physical or chemical recomposition method of plant protein damaged during the extracting process of soybean oil. As a stable protein supplement, substituted for meat, needs of texturized products have been increased. Twin screw extruder is a very effective tool for texturization process as a physical method. This research, using defatted soy flour as raw material and twin screw extruder manufactured in domestic, showed that plant protein was texturized successfully on the operating conditions of barrel temperature of $120{\sim}140^{\circ}C$, material feed rate of 30~36kg/hr and water content of 20~25%. It also showed that the shape of die affected the texturization continuity.

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In-line measurement of residence time distribution in twin-screw extruder using non-destructive ultrasound

  • Lee, Sang-Myung;Park, Jong-Cheol;Lee, Sang-Mook;Ahn, Young-Joon;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.17 no.2
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    • pp.87-95
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    • 2005
  • In this study, we performed RTD measurement at the die exit of co-rotating twin-screw extruder using a non-destructive ultrasonic device. The ultrasonic device was attached at slit die and was composed of a steel buffer rod and 10 MHz longitudinal piezoelectric ultrasonic transducer. This in-line ultrasonic monitoring method is based on the ultrasonic response of $CaCO_3$ filled in polymer. The RTD is evaluated by variation of ultrasonic attenuation with time caused by change of the tracer concentration during extrusion. The ultrasonic tracer, pellet type of compounded $CaCO_3$ in polymer was used in this study. The effects of tracer concentration on RTD and flow patterns were studied. Evaluation for the residence functions at different screw speeds, feeding rates and screw configurations were also carried out.

Effect of Screw Configuration on Filler Dispersion in Intermeshing Co-rotating Twin Screw Extruder (교합형 동방향 이축압출기에서 충전제 분산에 대한 스크루 조합의 영향)

  • Kang, Min-Sung;Kang, Byoung-Yook;Sim, Hyun-Seog;Son, Jae-Myoung;Lee, Kwang-Hee;Park, Min
    • Polymer(Korea)
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    • v.35 no.2
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    • pp.99-105
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    • 2011
  • To optimize the properties of compounds, effective mixing is of importance to achieve adequate distribution and dispersion of filler particles. A variety of mixing elements have been used for twin-screw extruders in order to improve the mixing efficiency. In this study, the effects of 10 screw configurations on the filler dispersion were investigated for the calcium carbonate filled polystyrene processed in a co-rotating twin-screw extruder. The state of filler dispersion was characterized by equipped with a photodiode. The experimental results indicated that the type and position of mixing elements primarily affected the degree of filler dispersion.

Characterization of PMMA/MWNT Composites Fabricated by a Twin Screw Extruder (이축 압출기를 이용하여 제조된 PMMA/MWNT 복합체의 특성 분석)

  • Woo, Jong-Seok;Lee, Geon-Woong;Kye, Hyoung-San;Shin, Kyung-Chul;Bang, Dae-Suk
    • Elastomers and Composites
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    • v.42 no.3
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    • pp.151-158
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    • 2007
  • MWNTs have been widely investigated due to unique properties of such as good electrical conductivity and thermal stability in polymer composites industries. This paper established the procedure to fabricate PMMA/MWNT composites by a modular intermeshing co-rotating twin screw extruder with L/D ratio of 42. The electrical properties of PMMA/MWNT composites with different content of MWNT have been investigated. A sheet resistance percolation was observed at 4 wt% of MWNT for the melt processed composites. Sheet resistance of PMMA/MWNT composite film containing 4 wt% of MWNT was nearby $10^4{\Omega}/sq$ and this shows the possibility of potential application to EMI (Electronic Magnetic Interference) shielding materials. The characteristics of composites were analyzed by TGA, DSC, and SEM. In addition, MFI (Melt Flow Index) has been measured to analyze the rheological property.

Effect of System Parameters on Target Parameters in Extrusion Cooking of Corn Grit by Twin-Screw Extruder (옥분 압출가공시 이축압출성형기의 System Parameters에 따른 압출물의 특성변화)

  • Kim, Ji-Yong;Kim, Chong-Tai;Kim, Chul-Jin
    • Korean Journal of Food Science and Technology
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    • v.23 no.1
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    • pp.88-92
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    • 1991
  • To analyze the effects of the system parameters on the target parameters, which include the amount of water evaporation, water solubility index(WSI) and water absorption index(WAI), test trials of fractional factorial design of the three process variables at three levels were carried out for corn grit with a laboratory twin-screw extruder with three different screw configurations. The system parameters collected from the trials, such as extrusion temperature, specific mechanical energy input(SME) and mean residence time(RT), were showed the ranges of $129{\sim}182^{\circ}C$, $67{\sim}163\;kwh/ton$ and $12{\sim}34\;sec$, respectively. Within these ranges of the system parameters, the target parameters were able to be quantified by using multiple regression equations. The correlation of results with the system parameters blocked by the screw configuration as dependent variables, yield correlation coefficients above 0.90, and the correlation using the system parameters obtained from whole experiment system as the dependent variables yield correlation coefficients around 0.80. The functional relationship, which can be quantified by second order polynomial regression equation with only two system parameters within necessary degree of accuracy, can he graped in three dimensional surface response and contour diagrams.

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