• 제목/요약/키워드: Extruder

검색결과 368건 처리시간 0.035초

이축압출기에서 카본나노튜브의 분산에 대한 충전제 효과 (Effect of Fillers on Dispersion of Carbon Nanotubes in a Twin-Screw Extruder)

  • 홍승수;신지희;송권빈;이광희
    • 폴리머
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    • 제37권3호
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    • pp.342-346
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    • 2013
  • 마이크론 크기의 입자를 분산하기에 적합하나 나노 크기의 입자를 분산하기에는 미흡한 이축압출기를 사용하여 카본나노튜브(CNT) 분산을 시도하였다. 카본나노튜브 분산성 향상을 위해 서로 다른 입자 형상을 가지는 무기 충전제를 부가하였다. 무기 충전제 첨가에 따른 점도 증가는 상대적으로 높은 전단력을 유도하여 응집된 카본나노튜브 입자의 분산을 도모하였다. 또한 충전제 입자들은 전단력이 미치지 않는 구역에서 일어나는 카본나노튜브의 재응집을 억제함으로써 분산 안정화에 기여하였다.

In-line measurement of residence time distribution in twin-screw extruder using non-destructive ultrasound

  • Lee, Sang-Myung;Park, Jong-Cheol;Lee, Sang-Mook;Ahn, Young-Joon;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제17권2호
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    • pp.87-95
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    • 2005
  • In this study, we performed RTD measurement at the die exit of co-rotating twin-screw extruder using a non-destructive ultrasonic device. The ultrasonic device was attached at slit die and was composed of a steel buffer rod and 10 MHz longitudinal piezoelectric ultrasonic transducer. This in-line ultrasonic monitoring method is based on the ultrasonic response of $CaCO_3$ filled in polymer. The RTD is evaluated by variation of ultrasonic attenuation with time caused by change of the tracer concentration during extrusion. The ultrasonic tracer, pellet type of compounded $CaCO_3$ in polymer was used in this study. The effects of tracer concentration on RTD and flow patterns were studied. Evaluation for the residence functions at different screw speeds, feeding rates and screw configurations were also carried out.

가변단면 압출기 개발 및 응용 연구 (Development of CNC Extruder for Variable Cross-Section Extrusion Process and its Applied Research)

  • 최호준;임성주;신희택;최석우
    • 소성∙가공
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    • 제17권2호
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    • pp.130-134
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    • 2008
  • Resource and energy saving is a very important practice for the future as well as for today. Weight saving of structural parts, which are formed by extrusion, plays a key role in manufacturing field. The cross-sections of extruded parts with industrial aluminum are constant in the axial direction by conventional extrusion method. Especially, these aluminum parts used and manufactured in the car industry need other processes to vary the cross-section in the axial direction. However, applications of these parts are often limited by high cost. If the cross-section of the parts is variable by only extrusion with newly developed method, the application of extruded aluminum parts will actually increase. Therefore, a new CNC extruder that can control the section area of a car part was invented for the first time in the nation. Using the extrusion machine, the experiment was performed to validate its workability during the variable section extrusion process. Also, numerical analysis was carried out to investigate the flow mode with different speeds of main ram and various pocket shapes of a die-set in the variable section extrusion process.

CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구 (A Study on Optimal Design of Polymer Extruder Dies by CFD)

  • 김재열;최진호
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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Mechanical Properties and Thermal Stability of Waste PVC/HDPE Blend Prepared by Twin-screw Extruder

  • Lee, Rami;Park, Se-Ho;Baek, Jong-sung;Kye, Hyoungsan;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • 제54권1호
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    • pp.7-13
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    • 2019
  • Recycling of waste polyvinyl chloride plastics has attracted much attention due to environmental problems, but the poor mechanical properties, low thermal stability, frequent breakage of strands, and melt cracking of the waste plastics have limited their widespread use. To overcome these disadvantages of waste PVC (W-PVC), recycled PVC powder blend was prepared by adding high-density polyethylene (HDPE) and ethylene vinyl acetate (EVA) as a heat stabilizer and compatibilizer, respectively. An intermeshing co-rotating twin screw extruder was used to prepare the blend, and the characteristics of the blend were analyzed by SEM and TGA, and by using a UTM and Izod impact tester. The impact strength was improved as the EVA content increased for the W-PVC/HDPE (80/20 wt%) blend. As the HDPE and EVA contents increased in the W-PVC/HDPE/EVA blend, the impact strength increased. SEM observations also revealed the improved interfacial adhesion for the EVA-containing blend.

옥분 압출가공시 이축압출성형기의 System Parameters에 따른 압출물의 특성변화 (Effect of System Parameters on Target Parameters in Extrusion Cooking of Corn Grit by Twin-Screw Extruder)

  • 김지용;김종태;김철진
    • 한국식품과학회지
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    • 제23권1호
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    • pp.88-92
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    • 1991
  • 스크류조합을 달리한 실험실용 twin-screw extruder를 사용하여 corn grit를 원료 투입량($30{\sim}60\;kg/hr$), 스크류 회전속도($200{\sim}400\;rpm$) 및 die hole 수($2{\sim}6$개) 범위에서 압출하면서 측정된 system parameters(압출온도, 기계적 에너지 소모율, 평균 체류시간)가 압출물의 특성을 나타내는 target parameters(수분 증발량, 수분 용해도지수 및 수분 흡착지수)에 미치는 영향을 스크류 조합별과 전체 실험결과를 다중회귀분석을 통하여 회귀식으로 나타내면, 스크류조합별 관계식에서는 상관계수가 0.90 이상 이었으며, 구획하지 않은 전체 회귀식에서는 0.80 정도의 상관계수를 보였다. 이상의 결과는 system analysis approach을 이용하면, 상이한 extruder사이의 조업자료 중 system parameters의 분석을 통하여 목적 제품의 특성을 예측할 수 있는 가능성을 보여준다고 생각된다.

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밀폐형 동회전 2축 스크류의 제작에 관한 연구 (A Study on Machining of the Self-Wiping Co-Rotating Twin Screw)

  • 최부희;이상혁;최상훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1426-1429
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    • 2003
  • This paper describes screw tool design and machining method witch is able to design tool profile and 3-dimensional geometry for screws in self-wiping co-rotating twin screw extruder. The geometric features of screws for co-rotating twin screw extruders are developed from kinematic principles. Closely self-wiping screw segments are manufactured in universal milling machine by using designed screw tools. It is shown that experimental results verified the closely intermeshing condition in twin screw.

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