• Title/Summary/Keyword: Extru-Pressure Welding

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A Study on Hot Extru-welding Dies of Aluminum Rods (알루미늄 봉재의 열간 압출접합 금형에 관한 연구)

  • Lee, Kyeng-Kook;Jin, In-Tai
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.27-30
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-welding method with extru-welding dies, and that the extru-welding on the welding surface were analyzed by computer simulation according to the steped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using extru-welding dies and that the welding pressure on the welding section of rods using extru-welding dies is lowerer than the welding pressure of rods using stepped welding dies. And it was known by experiments that two rods of aluminium can be welded on the end sections by hot extru-welding method using fan-shaped stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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A Study of Extru-Pressure Welding Strength of Aluminum Rods (알루미늄 봉재의 압출압접 강도에 관한 연구)

  • Lee, K.K.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.284-291
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    • 2008
  • It was investigated that two rods of aluminum can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure and metal flow on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies could be higher than the welding pressure of aluminum rods without using stepped welding die. And it was known by experiments that two rods of aluminum can be welded on the end sections by hot extru-pressure welding method using stepped welding dies without relative rotational movement of contacted aluminum rods in the case of friction welding of rods.

A study on hot extru-pressure welding of aluminum rods (알루미늄 봉재의 열간 압출압접에 관한 연구)

  • Lee, Kyeng-Kook;Jin, In-Tai
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.34-38
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies. And it was known by experime- nts that two rods of aluminium can be welded on the end sections by hot pressure welding method using stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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A Study on the Welding Pressure of Billets in the Extru-Bending Process of Hollow Tube (중공튜브의 압출굽힘가공에 있어서 소재결합력에 관한 연구)

  • 김민규;진인태
    • Transactions of Materials Processing
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    • v.11 no.6
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    • pp.495-502
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    • 2002
  • The welding pressure in extru bending process is affected by the shape of welding chamber of porthole die. It is very important to increase the welding pressure when the tube should be extruded particulary from four billets of the materials. The high circumferential stress of the tube can make the welding pressure increase during the extru-bending. In order to increase the circumferential stress, it is necessary to make the billets pass through the narrow gap between the conical die and the conical plug. This paper describes the welding pressure by the experiments and the analysis with the two types of the chamber. One of them is the chamber between the flat die and straight mandrel, and the other one is the chamber between the conical die and conical plug. The results of the experiments and the analysis shows that the conical chamber makes the welding pressure increase by the effect of the reducing diameter of tube and the welding pressure by the conical dic and plug is stronger than the welding pressure by the flat die and straight mandrel.

Hot Extru-Pressure Welding of Aluminum Rods using Eccentric-inclined Stepped Welding Dies (편심 경사 계단형 접합 다이를 사용한 알루미늄 봉재의 열간 압출압접)

  • Jin I. T.;Lee K. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.206-209
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    • 2005
  • It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies without eccentricity is lowerer than the welding pressure of rods welded using stepped welding dies with eccentricity of welding surface, and that the welding pressure on the welding section of rods using eccentric-inclined stepped welding dies is higher than the welding pressure of rods using stepped welding dies without eccentricity. And it was known by experiments that two rods of aluminium can be welded on the end sections by hot pressure welding method using eccentric-inclined stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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A Study on Extru-Shear Welding(ESW) Process of Aluminum Plates (알루미늄 판재의 압출전단접합에 관한 연구)

  • Lee, K.K.;Lee, M.Y.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.19 no.8
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    • pp.452-459
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    • 2010
  • It was investigated that two plates of aluminum can be welded by hot extru-shear welding process with extru-shear welding dies, and that the welding strength and metal flow on the welding section were analyzed by computer simulation according to the welding variables such as inclined angle of cutter and overlapped length of plates and temperature of plates. It was known by computer simulation that welding strength on the welding section of plates could be influenced by the inclined angle of cutter and overlapped length of plates and temperature of plates. And it was known by experiments that two plates of aluminum can be welded on the end sections by hot extru-shear welding process using extru-shear welding dies, and that welding strength is the highest when inclined angle of dies is $70^{\circ}$, and overlapped length is 1.2 mm, and temperature is $520^{\circ}$, when aluminum 5052 two plates with 1.6 mm thickness are used as welding material.

A Study on Welding Strength of Extru-Riveting Process of Aluminum Plates (알루미늄 판재의 압출점접합공정에 있어서 접합강도에 관한 연구)

  • Lee, J.H.;Kim, T.H.;Lee, M.Y.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.19 no.8
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    • pp.460-467
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    • 2010
  • It was studied that two plates of aluminum can be welded by extru-riveting experiments with extru-rivet welding dies, and that the welding strength and metal flow on the welding section were analyzed by computer simulation according to the welding variable such as the diameter of extrusion insert dies. It was known by computer simulation that welding strength on the welding section of plates could be influenced by the diameter of extrusion insert dies. And it was known by experiments that two plates of aluminum can be welded on a spot point on aluminum plate by extru-rivet welding process, and that welding strength is higher and higher if the diameter of extrusion insert die is smaller and smaller, and that welding strength is the highest when diameter of extrusion insert dies is ${\emptyset}4.2$mm in the case that the diameter of rivet is 5 mm, when aluminum 5052 two plates with 1.5 mm thickness and one plate with 3mm thickness for rivet plate are used as welding material.