• Title/Summary/Keyword: Experimental verification

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Burr Formation Characteristics due to Chip Breaker in Milling Process (칩브레이커 사용에 따른 밀링버의 생성특성 연구)

  • Hwang, Duk-Chul;Hwang, Joon;Woo, Chang-Gi
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.78-82
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    • 2001
  • This paper presents the numerical analysis and experimental verification to know the metal cutting burr formation mechanism in face milling operation. Finite element method are applied to predict the 2-D burr formation process prediction. Face milling process are adjusted to analyze the characteristics of burr shapes according to various cutting conditions. The cutting parameters were investigated with cutting speed, feed rate, depth of cut. Through a few experiments, various burr types are classified according to its shape and properties.

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Development of a Virtual Machining System by a CAD Model Based Cutting Simulation (CAD 모델에 기초한 모사절삭을 통한 가상절삭 시스템 개발)

  • 배대위;고태조;김희술
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.83-91
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    • 1999
  • In this paper, we suggest a virtual machining system that can simulate cutting forces of ball end milling at the stage of part design. Cutting forces, here, are estimated from the machanistic model that uses the concept of specific cutting farce coefficient. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived from the Z-map data of a CAD model. That is, chip load is the height difference between the cutting tool and the workpiece at an arbitrary position. The tool contact point is referred from the cutter location data. On the other hand, the workpiece height is acquired from the Z-map model of a CAD data. From the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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The Analysis of Flow Distribution in the Core Channel of the HANARO Flow Simulated Test Facility (하나로 유동모의 시험설비의 노심채널 유동분포 해석)

  • Park Y C.;Kim K. R.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.151-154
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    • 2004
  • The HANARO, a multi-purpose research reactor of 30 MWth open-tank-in-pool type, has been under normal operation since its initial criticality in February, 1995. Many experiments should be safely performed to activate the utilization of the HANARO. A flow simulated test facility has been developed for the verification of structural integrity of those experimental facilities prior to loading In the HANARO. This test facility is composed of three major parts; a half-core structure assembly, flow circulation system and support system. The half-core structure assembly is composed of plenum, grid plate, core channel with flow tubes, chimney and dummy pool. The flow channels are to be filled with flow orifices to simulate similar flow characteristics to the HANARO. This paper describes an analysis of the flow distribution of the cote channel and compares with the test results. As results, the analysis showed similar flow characteristics compared with those in the test results.

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Burr Prediction via Finite Element Method and Burr Formation Characteristics in Metal Cutting Process (유한요소법을 이용한 절삭가공 Burr 예측과 생성특성 연구)

  • Hwang, Joon;Hwang, Duk-Chul;Woo, Chang-Gi;Yang, Kea-joon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1000-1003
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    • 2001
  • This paper presents the numerical analysis and experimental verification to know the metal cutting burr formation mechanism in face milling operation. Finite element method are applied to predict the 2-D burr formation process prediction. Face milling process are adjusted to analyze the characteristics of burr shapes according to various cutting conditions. The cutting parameters were investigated with cutting speed, feed rate, depth of cut. Through the experiments various burr types are classified according to its shape and properties.

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Drop/Impact Simulation and Experimental Verification of Mobile Phone (휴대용 단말기의 낙하충격해석 및 실험적 검증)

  • Kim, Jin-Gon;Lee, Jun-Yeong;Lee, Sin-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.695-702
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    • 2001
  • In this paper, the drop/impact simulation for a mobile phone has been carried out with the explicit code LS-DYNA and its validation has been experimentally verified. The small size of this kind of electronics products makes it time-consuming, and difficult to conduct drop tests to detect the failure mechanism and identify their drop behaviors. Strict drop/impact performance criteria of such hand held electronic products as mobile phones play an important role in their design because these products must withstand both normal and unexpected shock. Usually, the product durability on drop impact depends on designers experience. The present reliable methodology of drop/impact simulation provides an efficient and powerful vehicle to improve the design quality and reduce the design period.

Development of a Virtual Machining System by a CAD Model Based Cutting Simulation (CAD 모델에 기초한 모사절삭을 통한 가상절삭시스템 개발)

  • 배대위;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.942-946
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    • 1997
  • In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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A Study on Optimal Cutting Conditions of MQL Milling Using Response Surface Analysis (반응표면분석을 이용한 MQL 밀링가공의 최적절삭조건에 관한 연구)

  • Lee, Ji-Hyung;Ko, Tae-Jo;Baek, Dae-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.43-50
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    • 2009
  • Semi dry cutting known as MQL (Minimum Quantity Lubrication) machining is widely spreaded into the machining shops nowadays. The objective of this research is to suggest how to derive optimum cutting conditions for the milling process in MQL machining. To reach these goals, a bunch of finish milling experiments was carried out while varying cutting speed, feed rate, oil quantity, depth of cut and so on with MQL. Then, response surface analysis was introduced for the variance analysis and the regression model with the experimental data. Finally, desirability function based on regression model was used to obtain optimal cutting parameters and verification experiment was done.

The cerebral representation related to lexical ambiguity and idiomatic ambiguity (어휘적 중의성 및 관용적 중의성을 처리하는 대뇌 영역)

  • Yu Gisoon;Kang Hongmo;Jo Kyungduk;Kang Myungyoon;Nam Kichun
    • Proceedings of the KSPS conference
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    • 2003.10a
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    • pp.79-82
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    • 2003
  • The purpose of this study is to examine the regions of the cerebrum that handles the lexical and idiomatic ambiguity. The stimuli sets consist of two parts, and each part has 20 sets of sentences. For each part, 10 sets are experimental conditions and the other 10 sets are control conditions. Each set has two sentences, the 'context' and 'target' sentences, and a sentence-verification question for guaranteeing patients' concentration to the task. The results based on 15 patients showed that significant activation is present in the right frontal lobe of the cerebral cortex for both kinds of ambiguity. It means that right hemisphere participates in the resolution of ambiguity, and there are no regions specified for lexical ambiguity or idiomatic ambiguity alone.

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An Experimental Study on the Smoke Filtration System of Suction Type of Exhaustic Gas using Vaccum (부압을 이용한 배기 흡입형 매연여과장치에 대한 실험적 연구)

  • Lee, H.S.;Ki, S.W.;Koh, D.K.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.16-21
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    • 2011
  • Over the past years, many research works have been carried out to investigate the factors which govern the performance of diesel engine. The air pollutant emission from the diesel engine is still a significant environmental concern in many countries. In the present study, new system of smoke filtration of diesel engine is proposed. This new system is using vacuum equipment and filter for capture smoke. To verification new system experiments are performed at diesel vehicle and engine dynamometer. As a result it is founded that smoke is decreased of 67% at vehicle test and decrease of 45.2% at full load condition of engine dynamometer test.

Development of monitoring program for performance evaluation in solar_heat hot-water -boiler (태양열온수기 성능평가를 위한 모니터링 프로그램개발)

  • 김재열;오율권;곽희열;한재호;송경석;양동조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.260-264
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    • 2003
  • The application of solar energy, in the field of alternative energy, was on the increase tendency. In the case of advanced nations, through continuous R&D, solar-heat hot-water-boiler with high efficiency has been used for the house and the industrial process on business, advanced nations on reached up the experimental stage of solar generation system. But the actual circumstance of the domestic has been not accomplished the popularization of solar-heat hot-water-boiler and the settlement of it which is the fundamental stage of the solar energy usage. This trouble, the domestic was flooded with small enterprise for producing solar-heat hot-water-boiler, was caused by the popularization and the production without verification of performance. To supply the monitoring program for evaluating solar-heat hot-water-boiler, this research was purpose to improve the technical development of the enterprise for producing solar-heat hot-water-boiler and served as an aid f3r the enlargement and the popularization on solar energy.

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