• Title/Summary/Keyword: Experimental fluid dynamics

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Monitoring and vibration control of a fluid catalytic cracking unit

  • Battista, Ronaldo C.;Varela, Wendell D.;Gonzaga, Igor Braz N.
    • Smart Structures and Systems
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    • v.29 no.4
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    • pp.577-588
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    • 2022
  • Oil refineries' Fluid Catalytic Cracking Units (FCCU) when in full operation may exhibit strong fluid dynamics caused by turbulent flow in the piping system that may induce vibrations in other mechanical and structural components of the Unity. This paper reports on the experimental-theoretical-computational program performed to get the vibration properties and the dynamic response amplitudes to find out alternative solutions to attenuate the excessive vibrations that were causing fatigue fractures in components of the bottle like reactor-regenerator of an FCC unit in operation in an existing oil refinery in Brazil. Solutions to the vibration problem were sought with the aid of a 3D finite element model calibrated with the results obtained from experimental measurements. A short description of the found solutions is given and their effectiveness are shown by means of numerical results. The solutions were guided by the concepts of structural stiffening and dynamic control performed by a nonlinear pendulum controller whose mechanical design was based on parameters determined by means of a parametric study carried out with 2D and 3D mathematical models of the coupled pendulum-structure system. The effectiveness of the proposed solutions is evaluated in terms of the fatigue life of critical welded connections.

Performance Analysis of a Combined Blade Savonius Wind Turbines

  • Sanusi, Arifin;Soeparman, Sudjito;Wahyudi, Slamet;Yuliati, Lilis
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.54-62
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    • 2017
  • The Savonius wind turbine has a lower performance than other types of wind turbines which may attract more study focus on this turbine. This study aimed to improve wind turbine performance by combining a conventional blade with an elliptical blade into a combined blade rotor. The analysis was performed on three blade models in computational fluid dynamics (CFD) using ANSYS_Fluent Release 14.5. Then the results were verified experimentally using an open wind tunnel system. The results of the numerical simulation were similar to the experimental and showed that the combined blade rotor has better dragging flow and overlap flow than the conventional and elliptical blade. Experimental verification showed that the combined blade was to increase the maximum coefficient of power ($Cp_{max.}$) by 11% of the conventional blade and to 5.5% of the elliptical blade.

Progress of the cavitating flow simulation in cryogenic fluid around 3D objects

  • Thai, Quangnha;Lee, Chang-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.221-224
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    • 2009
  • Since the coupling of cavitation modeling with turbulent flow is the difficulty topic, a numerical simulation for two phase flow remains as one of the challenging issues in the society. This research focuses on the development of numerical code to deal with incompressible two phase flow around conical body combined with cavitation model suggested by Kunz et al. with k-e turbulent model. The simulation results are compared to experimental data to verify the validity of the developed code. The calculation results show very good agreement with experimental observations. Also, the calculation of cavitation in cryogenic fluid is being done by implementing the temperature sensitivity in government equations and it is still in the progress. This code have been being further extended to 3D compressible two phase flow for the study on the fluid dynamics around inducers and impellers in turbo pump system.

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Rheological Modeling of Nanoparticles in a Suspension with Shear Flow (전단 흐름을 갖는 서스펜션 내부 나노 입자의 유변학적 특성 연구)

  • Kim, Gu;Fukai, Jun;Hironaka, Shuji
    • Applied Chemistry for Engineering
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    • v.30 no.4
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    • pp.445-452
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    • 2019
  • Shear thickening is an intriguing phenomenon in the fields of chemical engineering and rheology because it originates from complex situations with experimental and numerical measurements. This paper presents results from the numerical modeling of the particle-fluid dynamics of a two-dimensional mixture of colloidal particles immersed in a fluid. Our results reveal the characteristic particle behavior with an application of a shear force to the upper part of the fluid domain. By combining the lattice Boltzmann and discrete element methods with the calculation of the lubrication forces when particles approach or recede from each other, this study aims to reveal the behavior of the suspension, specifically shear thickening. The results show that the calculated suspension viscosity is in good agreement with the experimental results. Results describing the particle deviation, diffusivity, concentration, and contact numbers are also demonstrated.

Evaluation of hydraulic dead-zone and particle removal efficiency in the base frame of a constructed wetland using computational fluid dynamics (인공습지 기본형상에서 전산유체역학을 이용한 사류구간 및 입자제거율 평가)

  • Choi, Young-Gyun;Park, Min-Cheol
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.4
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    • pp.495-502
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    • 2013
  • Hydraulic dead-zone and particle removal efficiency in the base frame of a constructed wetland was evaluated with computational fluid dynamics (CFD). The fraction of hydraulic dead-zone was estimated to be 1.2-2.1 % (v/v) and it was attributed to the artificial islands developed in the constructed wetland. Solids deposition rate could be increased with higher hydraulic retention time (HRT, ranged from 2.2 to 4.2 hr) of the wetland and larger particle size (ranged from 10 to $50{\mu}m$) in the influent. Experimental results showed that the volume concentration of the particles smaller than $10{\mu}m$ in diameter was varied from $1.99{\times}10^3{\mu}m^3/ml$ (HRT 12.8 hr) to $3.92{\times}10^3{\mu}m^3/ml$(HRT 2.2 hr) in the influent of the constructed wetland. With the effluent volume concentration data, removal efficiency of those particles was calculated to be 71.2 and 24.7 % when the HRT was 12.8 and 2.2 hr, respectively. Similar trend with the HRT variation could be identified with CFD analysis.

A Volume Grid Deformation Code for Computational fluid Dynamics of Moving Boundary Problems (이동경계문제의 전산유체역학을 위한 체적격자변형코드)

  • Ko, Jin-Hwan;Kim, Jee-Woong;Byun, Do-Young;Park, Soo-Hyung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.11
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    • pp.1049-1055
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    • 2008
  • Modern multidisciplinary computational fluid dynamics often incorporates moving boundaries, as would be required in the applications such as design optimization, aeroelasticity, or forced boundary motion. It is challenging to develop robust, efficient grid deformation algorithms when large displacement of the moving boundaries is required. In this paper, a volume grid deformation code is developed based on the finite macro-element and the transfinite Interpolation, and then interfaces to a structured multi-block Navier-Stokes in-house code. As demonstrated by an airfoil with pitching motion, the hysteresis loops of lift, drag and moment coefficients of the developed method are shown to be in good agreement with those of experimental data.

Numerical investigation of two-component single-phase natural convection and thermal stratification phenomena in a rod bundle with axial heat flux profile

  • Grazevicius, Audrius;Seporaitis, Marijus;Valincius, Mindaugas;Kaliatka, Algirdas
    • Nuclear Engineering and Technology
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    • v.54 no.8
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    • pp.3166-3175
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    • 2022
  • The most numerical investigations of the thermal-hydraulic phenomena following the loss of the residual heat removal capability during the mid-loop operation of the pressurized water reactor were performed according to simplifications and are not sufficiently accurate. To perform more accurate and more reliable predictions of thermal-hydraulic accidents in a nuclear power plant using computational fluid dynamics codes, a more detailed methodology is needed. Modelling results identified that thermal stratification and natural convection are observed. Temperatures of lower monitoring points remain low, while temperatures of upper monitoring points increase over time. The water in the heated region, in the upper unheated region and the pipe region was well mixed due to natural convection, meanwhile, there is no natural convection in the lower unheated region. Water temperature in the pipe region increased after a certain time delay due to circulation of flow induced by natural convection in the heated and upper unheated regions. The modelling results correspond to the experimental data. The developed computational fluid dynamics methodology could be applied for modelling of two-component single/two-phase natural convection and thermal stratification phenomena during the mid-loop operation of the pressurized water reactor or other nuclear and non-nuclear installations at similar conditions.

Multiphase CFD Analysis of Microbubble Generator using Swirl Flow (선회유동을 이용한 마이크로버블 발생기의 다상유동 전산유체역학 해석)

  • Yun, S.I.;Kim, H.S.;Kim, J.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.1
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    • pp.27-32
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    • 2022
  • Microbubble technology has been widely applied in various industrial fields. Recently, research on many types of microbubble application technology has been conducted experimentally, but there is a limit in deriving the optimal design and operating conditions. Therefore, if the computational fluid dynamics (CFD) analysis of multiphase flow is used to supplement these experimental studies, it is expected that the time and cost required for prototype production and evaluation tests will be minimized and optimal results will be derived. However, few studies have been conducted on multiphase flow CFD analysis to interpret fluid flow in microbubble generators using swirl flow. In this study, CFD simulation of multiphase flow was performed to analyze the air-water mixing process and fluid flow characteristics in a microbubble generator with a dual-chamber structure. Based on the simulation results, it was confirmed that a negative pressure was formed on the central axis of rotation due to the strong swirling flow. And it could be seen that the air inside the suction tube was introduced into the inner chamber of the microbubble generator. In addition, as the high-speed mixed fluid collided with external water sucked by the negative pressure near the outlet, a large amount of microbubbles was ejected due to the shear force between the two flows flowing in opposite directions.

A Study on the Characteristics Analysis of Cutting Fluid Aerosol Using Dual-PDA System - for Turning Process (Dual-PDA를 이용한 절삭유 에어로졸 특성분석에 관한 연구(I) -선삭공정을 중심으로)

  • Jeong, J.Y.;Hwang, D.C.;Hong, G.B.;Woo, C.K.;Hwang, J.
    • Journal of ILASS-Korea
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    • v.10 no.2
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    • pp.10-17
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    • 2005
  • The proposed research has been performed to know the characteristics of cutting fluid aerosol formation using Dual-PDA system in machining process. The cutting fluid aerosol size and concentration is common attributes that quantify the environmental intrusiveness or air quality contamination. The atomized cutting fluid aerosols can be affected to human health risk such as lung cancer and skin irritations. Even though cutting fluid can be improved the machining quality and productivity in a carefully. its use must be controlled and optimized carefully. This experimental works using Dual-PDA were performed to analyze the cutting fluid aerosol behaviors and characteristics in turning process using precise aerosol particle measuring system. The obtained experimental results profovide basic knowledge to develop the environmentally conscious machining process. This results cail be provided as a basis to estimate and control the hazardous cutting fluid aerosol in machining process.

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Historical Perspective on Fluid Machinery Flow Optimization in an Industry

  • Goto, Akira
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.75-84
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    • 2016
  • Fluid-dynamic design of fluid machinery had heavily relied on empiricism and experimental observations for many years. Since 1980s, thanks to the advancements in Computational Fluid Dynamics (CFD), a variety of flow physics have been revealed. The contribution by CFD is indispensable; however, the challenge is required not only on the advancements in CFD technologies but also innovation of "design (optimization) technologies" because of the complex interactions between 3-D flow fields and the complex 3-D flow passage configurations, etc. This paper presents historical perspective on fluid machinery flow optimization in an industry with some messages for the future.