• 제목/요약/키워드: Exit edge

검색결과 76건 처리시간 0.024초

슬롯코팅에서 정상 및 비정상상태 컴퓨터해석을 통한 코팅의 균일성 분석 (Analysis of Coating Uniformity through Unsteady and Steady State Computer Simulation in Slot Coating)

  • 우정우;성달제;류민영
    • 폴리머
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    • 제38권5호
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    • pp.640-644
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    • 2014
  • 평판 디스플레이 제조공정 중의 하나인 유리기판 위에 감광액을 도포하는 과정에 슬롯코팅 방법이 많이 쓰이고 있다. 도포공정에서는 균일한 코팅 두께를 얻는 것이 중요하며, 코팅의 균일성은 노즐방향과 운전방향의 균일성으로 나뉜다. 운전방향의 코팅 균일성은 코터의 운전조건에 영향을 받고, 노즐방향의 균일성은 다이 내부의 흐름의 균일성에 영향을 받게 된다. 이러한 영향 인자들로 인해 코팅두께가 불균일한 현상이 발생하는데, 코터 진행의 초기 구간에는 비정상상태 구간으로 운전방향과 노즐방향으로 코팅두께가 균일하지 않다. 본 연구에서는 이러한 현상이 나타나는 원인을 파악하기 위해 비정상상태와 정상상태를 구별하여 해석하고 이를 실험과 비교하였다. 그 결과 감광액이 다이 내부에서 균일한 압력분포에 도달하기까지 시간이 필요하고 이로 인해 코팅 초기구간에서 다이의 양가장자리 영역의 속도가 중앙 영역에 비해 속도가 낮게 나타났으며 코팅 두께도 얇게 나타났다. 그러나 정상상태에 도달한 후에는 가장자리 영역의 속도가 중앙 영역보다 높게 나타났고 코팅 두께 역시 두껍게 나타났다.

On Implementation of the Finite Difference Lattice Boltzmann Method with Internal Degree of Freedom to Edgetone

  • Kang, Ho-Keun;Kim, Eun-Ra
    • Journal of Mechanical Science and Technology
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    • 제19권11호
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    • pp.2032-2039
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    • 2005
  • The lattice Boltzman method (LBM) and the finite difference-based lattice Boltzmann method (FDLBM) are quite recent approaches for simulating fluid flow, which have been proven as valid and efficient tools in a variety of complex flow problems. They are considered attractive alternatives to conventional finite-difference schemes because they recover the Navier-Stokes equations and are computationally more stable, and easily parallelizable. However, most models of the LBM or FDLBM are for incompressible fluids because of the simplicity of the structure of the model. Although some models for compressible thermal fluids have been introduced, these models are for monatomic gases, and suffer from the instability in calculations. A lattice BGK model based on a finite difference scheme with an internal degree of freedom is employed and it is shown that a diatomic gas such as air is successfully simulated. In this research we present a 2-dimensional edge tone to predict the frequency characteristics of discrete oscillations of a jet-edge feedback cycle by the FDLBM in which any specific heat ratio $\gamma$ can be chosen freely. The jet is chosen long enough in order to guarantee the parabolic velocity profile of a jet at the outlet, and the edge is of an angle of $\alpha$=23$^{o}$. At a stand-off distance w, the edge is inserted along the centerline of the jet, and a sinuous instability wave with real frequency is assumed to be created in the vicinity of the nozzle exit and to propagate towards the downstream. We have succeeded in capturing very small pressure fluctuations resulting from periodic oscillation of the jet around the edge.

가역식 냉간 압연기에서 전기강판의 에지 파단에 관한 유한요소해석 (Finite Element Analysis of Edge Fracture of Electrical Steel Strip in Reversible Cold Rolling Mill)

  • 변상민
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1619-1625
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    • 2012
  • 전기강판은 모든 형태의 변압기나 모터의 코어 소재로 사용되고 냉간압연 공정에 의해 생산된다. 본 논문에서는 냉간압연 중에 발생하는 전기강판 에지에서의 파단을 예측할 수 있는 손상역학에 기초한 접근법을 제시할 것이다. 손상개시 판단조건으로 수직 인장응력 조건을 도입하였고 손상진전 기법으로 손상 에너지법을 채용하였다. 전기강판 에지의 초기 노치로부터 크랙 발생과 전파 모사를 위해 유한요소법을 이용하였다. 유한요소해석에서 요구되는 물성치는 일반적인 판형 시편과 노치가 있는 판형 시편을 이용하여 인장 테스트를 통해서 확보하였다. 에지 크랙은 롤 바이트의 입측에서 시작되고 롤 바이트 출측에서 급격하게 진전되는 것으로 나타났다. 초기 노치의 길이와 강판의 전방 텐션릴 하중이 커짐에 따라 에지 크랙의 성장길이는 커지는 것으로 나타났다.

수직분사각도를 갖는 직사각 막냉각홀 내부에서의 유동 및 열/물질전달 특성 (Flow and Heat Transfer Within a Rectangular Film Cooling Hole of Normal Injection Angle)

  • 홍성국;이동호;강승구;조형희
    • 대한기계학회논문집B
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    • 제28권4호
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    • pp.456-466
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    • 2004
  • An experimental study has been conducted to investigate the flow and heat/mass transfer characteristics within a rectangular film cooling hole of normal injection angle for various blowing ratios and Reynolds numbers. The results are compared with those for the square hole. The experiments have been performed using a naphthalene sublimation method and the flow field has been analyzed by numerical calculation using a commercial code (FLUENT). The heat/mass transfer around the hole entrance region is enhanced considerably due to the reattachment of separated flow and the vortices generated within the hole. At the hole exit region, the heat/mass transfer increases because the main flow induces a secondary vortex. It is observed that the overall heat/mass transfer characteristics are similar to those for the square hole. However, the different heat/mass transfer patterns come out due to increased aspect ratio. Unlike the square hole, the heat/mass transfer on the trailing edge side of hole entrance region has two peak regions due to split flow reattachment, and heat/mass transfer on the hole exit region is less sensitive to the blowing ratios than the square hole.

동축이중원관 분류에 있어서의 유동 특성에 관한 연구 (A Study on the Flow Characteristics in Double Coaxial Pipe Jets)

  • 신창환;김경훈
    • 한국분무공학회지
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    • 제1권4호
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    • pp.46-53
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    • 1996
  • The present study is aiming at improving the performance of main nozzle of an air jet loom with a modified reed and auxiliary nozzles. The double coaxial pipe jets consisting of a central air jet and an annular air jet have been experimentally investigated. The duter jet has a potential core and a constant velocity. The inner jet through an inner long pipe is induced by the subatmospheric pressure near the inner nozzle edge, and the jet velocity of an inner pipe is always lower than that of a outer pipe. The static pressures of the main nozzle over a wide range of the nozzle tank pressure were measured, and the nozzle velocity and Mach numbers were analytically calculated. Experiment81 results indicate that the critical condition of Mach number of unity to occur at the two positions in a main nozzle; one of them is the needle tip and the other is the acceleration tube exit An increase in the tank pressure causes the critical throat condition to occur at the two positions above. The velocity of acceleration-tube exit is maximum at the critical length L* and flow patter in acceleration-tube over critical lengh remains unstable.

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비절삭저항 상수 변화에 따른 절삭력 분석 (An analysis of cutting force according to specific force coefficients)

  • 김종도;윤문철
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.108-116
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    • 2014
  • Considering the run-out effect and cutting force coefficients, the cutting force profile of half immersion end-milling was analyzed in detail. The effects of three specific cutting-force coefficients and three edge-force coefficients are verified. Through a detailed investigation, it is proved that the radial cutting force coefficients and are the major factors which increase the cutting forces Fx and Fy in end-milling. However, the axial cutting force coefficients have no influence on the force Fx and Fy changes in end-milling. Also, the analyzed end-milling force model shows good consistency with the actual measured force with regard to Fx and Fy. Thus, this model can be used for the prediction of the force history in end-milling with run-out, and it incurs a different force history with different start and exit immersion angles as well as holding effects.

아음속 횡단류에 수직 분사되는 분무의 액적크기 및 속도 분포 특성 (Droplet Sizes and Velocities from Single-Hole Nozzle in Transversing Subsonic Air-stream)

  • 이인철;조우진;이봉수;김종현;구자예
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2007년도 제28회 춘계학술대회논문집
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    • pp.106-109
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    • 2007
  • The spray plume characteristics of liquid water jet injected into subsonic cross-flow at 42 m/s were experimentally investigated. Nozzle has a 1.0 m diameter and L/D=5. Droplet sizes, velocities, volume flux were measured at each downstream area of the injector exit using phase Doppler particle anemometry. Measuring probe position is moved with 3-way transversing machine. Experimental results indicate that SMD is varied from 75 to $120{\mu}m$ distribution and it is uncertain layer structure. SMD peaks at the top of the spray plume. This phenomenon is related to the momentum exchange between column waves and cross-flow stream. Droplet vector velocities were varied from 11.5 to 33 m/s. A higher-velocity region can be identified in down edge region at Z/D : 40, 70 and 100. Lower-velocity region were observed on bottom position of the spray plume. Volume flux is a criterion to the droplet concentration. All volume flux distribution has a same structure that continuously decreases from the center region to the edge of the plume. Z/D : 20 is spatially less concentrated than in Z/D : 100.

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Laminar Lifted Methane Jet Flames in Co-flow Air

  • Sapkal, Narayan P.;Lee, Won June;Park, Jeong;Lee, Byeong Jun;Kwon, Oh Boong
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2015년도 제51회 KOSCO SYMPOSIUM 초록집
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    • pp.83-86
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    • 2015
  • The Laminar lifted methane jet flames diluted with helium and nitrogen in co-flow air have been investigated experimentally. The chemiluminescence intensities of $OH^{\ast}$ and $CH_2O^{\ast}$ radicals and the radius of curvature for tri-brachial flame were measured using an intensified charge coupled device (ICCD) camera, monochromator and digital video camera. The product of $OH^{\ast}$ and $CH_2O^{\ast}$ is used as a excellent proxy of heat release rate. These methane jet flames could be lifted in buoyancy and jet dominated regimes despite the Schmidt number less than unity. Lifted flames were stabilized due to buoyancy induced convection in buoyancy-dominated regime. It was confirmed that increased $OH^{\ast}$ and $CH_2O^{\ast}$ concentration caused an increase of edge flame speed via enhanced chemical reaction in buoyancy dominated regime. In jet momentum dominated regime lifted flames were observed even for nozzle exit velocities much higher than stoichiometric laminar flame speed. An increase in radius of curvature in addition to the increased $OH^{\ast}$ and $CH_2O^{\ast}$ concentration stabilizes such lifted flames.

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냉각홀 형상 변화에 바른 원형봉 선단의 막냉각 특성 연구 (A Study of Film Cooling of a Cylindrical Leading Edge with Shaped Injection Holes)

  • 김성민;김윤제;조형희
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.298-303
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    • 2002
  • Dispersion of coolant jets in a film cooling flow field is the result of a highly complex interaction between the film cooling jets and the mainstream. In order to investigate the effect of blowing ratios on the film cooling of turbine blade, cylindrical body model was used. Mainstream Reynolds number based on the cylinder diameter was $7.1{\times}10^4$. The effect of coolant flow rates was studied for blowing ratios of 0.7, 0.9, 1.2 and 1.5, respectively. The temperature distribution of the cylindrical model surface is visualized by infrared thermography (IRT). Results show that the film-cooling performance could be significantly improved by the shaped injection holes. For higher blowing ratio, the spanwise-diffused injection holes are better due to the lower momentum flux away from the wall plane at the hole exit.

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평면 충돌제트의 불안정 특성(1) -슬릿음- (Characteristics of Plane Impinging Jets(1) - Slit-tone -)

  • 권영필
    • 한국소음진동공학회논문집
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    • 제14권1호
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    • pp.50-55
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    • 2004
  • In this study, slit-tones by plane impinging jet are investigated experimentally over the whole subsonic flow range, especially at low speeds, in order to obtain the instability behaviour of impinging plane jet. Slit-tones are generated at low speeds associated with laminar shear layer instability as well as at high speeds associated with turbulent instability. Most of low-speed slit-tones are induced by symmetric mode instability unless the slit is not so wide, in which case antisymmetric modes are induced like edge-tones. It is found that the frequencies at low speeds ate controled by the unstable condition of the vortex at the nozzle exit and its pairings by which the frequencies are decreased by half. In the case of symmetric modes related with low-speed slit-tones, frequencies lower than those associated with one-step pairings are not found.