• 제목/요약/키워드: Exit angle

검색결과 294건 처리시간 0.031초

Face Milling에서 Exit Burr의 최소화를 고려한 최적 가공 계획 알고리즘의 개발 (Development of optimal process planning algorithm considered Exit Burr minimization on Face Milling)

  • 김지환;김영진;고성림;김용현;박대흠
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1816-1819
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    • 2003
  • As a result of milling operation, we expect to have burr at the outward edge of workpiece. Also, it causes undesirable problems such as deburring cost, low quality of machined surface, and bottleneck in manufacturing process. Though it is impossible to totally remove burr in machining, it is necessary to plan a machining process that minimizes the occurrence of burr. In this paper, a scheme is proposed which identifies the tool path of the milling operation with minimum burr. In the previous research, a Burr Expert System was developed where the feature identification, the cutting condition identification, and the analysis on exit burr formation are the key steps in the program. The Burr Expert System predicts which portion of workpiece would have the exit burr in advance so that we can calculate the burr length of each milling operation. Here, the critical angle determines whether the burr analyzed is an exit burr or not. So the burr minimization scheme becomes to minimize the burr with critical angle. By iterating all the possible tool paths in certain milling operation, we can identify the tool path with minimum burr.

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페이스 밀링 가공시 버형성에 관한 연구 (II) (A Study on Burr Formation in Face Milling(II))

  • 한상우;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.810-813
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    • 2000
  • Burr makes trobles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. The cutting parameters were investigated changing exit angle, rake nagle , lead angle in tool geometry as well as feed per tooth. Also we carried out experimets on several materials. Using the result of experimental study, burr types are classified according to appearance and formation mechanism in exit burr and we are considered the burr formation in each type of burr.

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밀링가공시 버 형성 예측을 위한 Expert System 개발 (Development of Expert System for Burr Formation Prediction in Face Milling)

  • 고성림;김영진;고대철;한상우;이제열;안용진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.717-720
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    • 2000
  • Burr makes troubles on manufacturing process due to of deburring cost, quality of products and automation. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, we classified the burr type and developed data bases to predict burr formation result. This program will be used to predict burr type and geometry at a specified location. Simulation results on deformation strain and temperature are also available. Also algorithm which calculate the exit angle is proposed.

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구멍가공 시 경사진 출구면에 발생한 버의 효율적 제거를 위한 디버링 공구의 공구경사각과 강성의 결정 (Determination of Rake Angle and Tool Stiffness to Efficiently Remove Drilling Burrs at the Inclined Exit Surface)

  • 배준경;신성근;권병찬;고성림
    • 한국기계가공학회지
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    • 제20권6호
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    • pp.1-9
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    • 2021
  • In machining operations, a burr is an undesirable material formed by plastic deformation in a workpiece. With the ongoing industrial developments, it has become an important issue to efficiently remove burrs. Several deburring methods have been developed to remove specific burrs that require special machining. However, to remove burrs formed while machining at the CNC machining center, deburring tools must be developed. In a previous study, a new deburring tool was developed by the authors. In this study, the influence of the rake angle and stiffness of the new deburring tool was analyzed to improve performance. The theoretical model was driven considering the rake angle and stiffness, and experiments were carried out to validate the model. Especially, conditions based on the designed rake angle and stiffness to effectively remove burrs, which is difficult, at the exit surface were suggested.

신경망을 이용한 유연디스크 가공 종단부 품질예측에 관한 연구 (A study on the exit stage quality prediction of flexible disk process using neural network)

  • 유송민
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.760-767
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    • 2010
  • Even though a flexible disk grinding process was often applied to enhance the product quality, it produced non-flat zone in the beginning and the exit (end) area. Since latter area is susceptible to poor product quality with burn mark, careful analysis is required to cope with such degradation. The flexible disk grinding exit stage was analyzed for workpiece length, wheel speed, depth of cut and feed. The exit stage qualities defined as exit stage ratio and exit stage angle or slope was characterized. A neural network application results reveled that exit stage characteristics was predicted more accurately without workpiece dimension with minimum error of 1.3%.

경사진 출구면에 발생한 버의 제거를 위한 디버링 공구의 효율적 운용 (Deburring experiment in drilling hole on the inclined exit surface)

  • 김병권;이경욱;박진우;홍상인;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.773-776
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    • 2005
  • An Experiment was carried out to study deburring in frilling hole on the Inclined exit surface. Two different deburring tools, exit surface angles, materials and cutting conditions were selected to check their performance using CNC machining center. In deburring operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quite different burr formation when comparing with flat surface. Deburring characteristics are analyzed according to the deburring tools and cutting conditions. Several strategies for a effective deburring on inclined exit surface were proposed.

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횡류형 파워터빈의 최적화 설계에 관한 수치해석 연구 (A Numerical Study on an Optimum Design of a Cross-flow Type Power Turbine (CPT))

  • 하진호;김현철;김철호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.3050-3055
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    • 2007
  • A wind turbine is one of the most popular energy conversion systems to generate electricity from the natural renewable energy source and an axial-flow type wind turbine is the most popular system for the electricity generation in the wind farm nowadays. In this study, a cross-flow type turbine has been studied for the application of wind turbine for electricity generation. The target capacity of electric power generation of the model wind turbine developing on the project is 12 volts, 130A/H (about 1.56kW). The important design parameters of the model turbine impeller are the inlet and exit angle of the turbine blade, number of blade, hub/tip ratio and the exit flow angle of the casing. In this study, the radial equilibrium theorem was used to decide the inlet and exit angle of the impller blade and CFD technique was used to have the performance analysis of the designed model power turbine to find out the optimum geometry of the CPT impeller and casing. The designed CPT with 24 impeller blades at ${\alpha}=82^{\circ}$, ${\beta}=40^{\circ}$ of turbine blade angle was estimated to generate 284.6 N.m of indicated torque and 2.14kW of indicated power.

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밀링가공시 버형성 예측을 위한 전문가 시스템 개발 (Development of Expert System for Burr Formation in Face Milling)

  • 고성림;김영진;고대철;한상우;이제열;안용진
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.199-205
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    • 2001
  • Burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, burr types are classified and data bases are developed to predict burr formation result. From the CAD file for work geometry and the NC data for tool path, the exit angles are calculated at every edges. This program predicts the burr geometry at exit edges using the prediction algorithm and data bases which are developed experimentally. Simulation results on deformation strain and temperature are also available in specific 2-dimensional cutting conditions. Also algorithm which can determine the exit angle is proposed.

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관의 경사출구로부터 방출되는 펄스파의 전파특성 (Propagation Characteristics of the Impulse Wave Discharged from the Inclined Exit of a Pipe)

  • 이동훈;이명호;권용훈;김희동
    • 한국소음진동공학회논문집
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    • 제12권12호
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    • pp.943-949
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    • 2002
  • The propagation of the impulse wave discharged from the Inclined exit of a pipe is investigated through shock tube experiment and numerical computations. The pressure histories and directivities of the impulse wave propagating outside from the exit of pipe with several different configurations are analyzed for the range of the incident shock wave Mach number between 1.1 and 1.4. In the shock tube experiments, the impulse waves are visualized by a Schlieren optical system for the purpose of validation of computational work. Computations using the two-dimensional. unsteady, compressible, Euler equations are carried out to represent the experimented impulse waves. Computed Schlieren images predict the experimented impulse waves with a good accuracy. The results obtained show that for the radial direction the peak pressure of the impulse wave discharged depends upon the Inclined angle of the exit of the pipe. but for the axial direction it is almost constant regardless of the inclined angle of the pipe exit.