• Title/Summary/Keyword: Exit angle

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Experiment Analysis of the Burr Formation on the Inclined Exit Surface in Drilling (경사진 출구면에서 드릴 버 형성에 관한 실험적 고찰)

  • Kim, Byung-Kwon;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.47-53
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    • 2006
  • An Experiment was carried out to find the scheme far minimization of burr formation on inclined exit surface in drilling. Several drills with different geometry are used for drilling the workpiece with inclined exit surface. Step drills are specified with step angle and step size. The influence of the inclination angle of exit surface on burr formation was observed, which enables to analyze the burr formation mechanism on inclined exit surface. Along the edge on the inclined exit surface, burrs are formed by the bending deflection to feed direction and also burrs are formed in exit direction of cutting edge. To minimize the burr formed in feed direction, the corner angle which is formed by the inclination angle and step angle must be large enough not to be bent to burr. By decreasing step angle of drill and decreasing the distance between two axes of two holes, burr formation at the intersecting holes can be minimized. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes far burr minimization on inclined exit surface were proposed.

EFFECT OF EXIT SHAPE ON TURBULENT OUTFLOWS IN A DISTRIBUTION MANIFOLD (유량분배 매니폴드의 유출유동에 대한 출구형상 영향 해석)

  • Lee, Joon Woo;Park, Tae Seon
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.73-79
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    • 2014
  • Three-dimensional turbulent flows of a distribution manifold are studied by a turbulence model. To investigate the geometrical effects of the manifold, the length and area of exit port are changed. From the results, flow structures related to the outflow uniformity are examined and the deparure angles are obtained. The exit configuration depending on the departure angle has advantages to the outflow uniformity. That is, the decreased exit area in the streamwise direction improves the uniformity of exit flow. For the uniform effusion, the change of exit port by departure angle is more effective them the change of exit area.

Deburring of Intersection Holes (교차구멍 에서의 디버링)

  • 박노진;김권희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1424-1428
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    • 2004
  • A new design for deburring tools for intersecting holes is introduced. The tool tip is mounted on a slender cantilever assembled into a circular shank. The tool tip has been design to cover ranges of exit angle and diameter ratio between intersecting holes. The design is an improvement over the previous ones by the authors. Experiments have been performed on AL6061. With the new design, mild exit burrs with exit angles greater than 45$^{\circ}$ are successfully removed. For large burrs with smaller exit angles, however, the deburring could be incomplete.

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A Study on the Impulse Wave Discharged from the Exit of a Right-Angle Pipe Bend (곡관출구로부터 방출되는 펄스파에 관한 연구)

  • Lee, D.H.;Hur, S.C.;Kweon, Y.H.;Kim, H.D.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.634-639
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    • 2001
  • The current study addresses experimental and computational work of impulse wave discharged from the exit of two kinds of right-angle pipe bends, which are attached to the open end of a simple shock tube. The weak normal shock wave with its magnitude of Mach number from 1.02 to 1.20 is employed to obtain the impulse wave propagating outside the exit of the pipe bends. A Schlieren optical system visualizes the impulse wave discharged from the exit of the pipe bends at an instant. The experimental data of the magnitude of the impulse wave and its propagating directivity are analyzed to characterize the impulse waves discharged from the exit of the pipe bends and compared with those discharged from a straight pipe. Computational results well predict the experimented dynamic behaviors of the impulse wave. The results obtained show that a right-angle miter bend considerably reduces the magnitude of the impulse wave and its directivity toward to the pipe axis, compared with the straight pipe and right-angle smooth bend. It is believed that the right-angle miter bend pipe can playa role of a passive control against the impulse wave.

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Numerical study on the Performance Improvement of the Sirocco Fan in a Range Hood (레인지 후드용 시로코 홴의 성능 향상을 위한 연구)

  • Park, Sang-Tae;Choi, Young-Seok;Park, Moon-Soo;Kim, Cheol-Ho;Kwon, Oh-Myoung
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.572-577
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    • 2004
  • This paper presents numerical study on the performance improvement of the sirocco fan in a range hood. The performance of sirocco fan means a higher flowrate, a higher static pressure and a lower required motor power in a fixed geometry constraint. Various impeller geometric parameters, such as blade profile, blade diameter, blade thickness profile and blade exit angle, were investigated by numerically and the results were compared with each other to know the effects on the performance. In this approach, the volute geometry were fixed with the original shape. The numerical results show that the blade profile with airfoil shape and small exit blade thickness increases the performance. The blade exit angle shows optimum angle within a varied range. The efficiency of the optimized exit angle was about $10\%$ higher than the base blade exit angle and the static pressure was about $28\%$ higher at the flow coefficient 0.22.

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Burr formation experiment in drilling on the inclined exit surface (경사진 출구면에서 드릴 버 형성에 관한 실험적 고찰)

  • Kim B.K.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1253-1256
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    • 2005
  • An Experiment was carried out to study burr minimization in drilling on the inclined exit surface. Several different drills, exit surface angles and cutting conditions were selected to determine their influences on burr formation. In drilling operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quiet different burr formation when comparing with flat surface. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes for burr minimization on inclined exit surface were proposed. Burr geometry in each drill and cutting condition are measured by laser measurement system.

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Spray Angle of Hollow Cone Liquid Sheet Discharged from Simplex Swirl Spray Nozzle (단순 와류 분무 노즐에서 분사되는 중공 원추형 액막의 분무각)

  • Koh, K.U.;Lee, S.Y.
    • Journal of ILASS-Korea
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    • v.7 no.4
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    • pp.1-8
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    • 2002
  • This paper investigates the spray angle and the outline shape of the liquid sheet discharged from a simplex swirl nozzle. A theoretical model was proposed and the corresponding experimental data were presented for comparison. Axial and tangential velocities and thickness of the liquid sheet at the nozzle exit were also predicted. The liquid sheet thickness at nozzle exit, as well as the discharge coefficient, turned out to be a sole function of the swirl Reynolds number. However, the axial and tangential velocities at nozzle exit and the spray angle could not be expressed only with the swirl Reynolds number. The predicted outline shape and spray angle of the liquid sheet agreed reasonably with the measured data.

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Development of Exit Burr Identification Algorithm on Multiple Feature Workpiece and Multiple Tool Path (복합형상 및 다중경로에 대한 Exit Burr 판별 알고리듬의 개발- 스플라인을 포함한 Exit Burr의 해석 -)

  • Kim, Ji-Hwan;Lee, Jang-Beom;Kim, Young-Jin
    • IE interfaces
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    • v.18 no.3
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    • pp.247-252
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    • 2005
  • In the automated production environment in the present days, the minimization of manual operation becomes a very important factor in increasing the efficiency of the production system. The exit burr produced through the milling operation on the edge of workpiece usually requires manual deburring process to enhance the level of precision of the resulting product. So far, researchers have developed various methods to understand the formation of exit burr in cutting process. One method to analytically identify the formation of exit burr was to use the geometrical information of CAD and CAM data used in automated machining. This method, in turn, generated the information resulting from the analysis such as burr type, cutting region, and exit angle. Up to now, the geometrical data were restricted to the single feature and single path. In this paper, a method to deal with the complicated geometric features such as line segment, arc, hole, and spline will be presented and validated using the field data. This method also deals with the complex workpiece shape which is a combination of multiple features. As for the cutting path, multiple tool path is analyzed in order to simulate the real cutting process. All this analysis is combined into a Windows based software and real data are used to validate the program in the conclusion.

Effect of Cut-off Angle on Flow Pattern of Centrifugal Multi-blade Fan (원심 다익홴의 유동에 대한 컷 오프 각도의 영향)

  • Kang, Kyung-Jun;Shin, You-Hwan;Lee, Yoon-Pyo;Kim, Kwang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.3
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    • pp.37-42
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    • 2010
  • This study investigated on details of flow characteristics of a multi-blade fan for domestic ventilation. Experiments and analysis were carried out to describe on flow pattern with variations of cut-off angle near the scroll housing throat, which were performed by PIV measurement for the flow field and by total pressure probes. The stagnation point at cut-off region of the fan moves to the exit of the scroll housing as the cut-off angle increases. The movement of stagnation point and the variation of throat area of the scroll housing influence to the distribution of velocity magnitude at the exit of the fan. Furthermore, a large distortion of the velocity distribution at the scroll exit causes to increase mixing loss along the flow path.

Effects of the Helix Angle on the Burr Formation (헬릭스각이 버형성에 미치는 영향)

  • 맹민재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.68-74
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    • 2000
  • Even in a fully automated factory, many deburring operations are carried out manually . To remove or minimize the burreffectively or automatically, understanding of the burr formation which occur at the exit stage of machining is necessary. Burrs can be formed on the feed mark ridges an the edges of the machined parts in machining operations. These burrs are underirable in terms of the surface quality, the precise dimensioning of the machined parts and the safety of operators. This paper demonstrates the effectiveness of using end mill tool on minimizing the exit burr formation in machining . In particular, the experimental relationships between the size of exit burr and the cutting parameters are established in end mill machining . Methods to control the size of exit burr are then explained.

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