• Title/Summary/Keyword: Exhaust valve

Search Result 265, Processing Time 0.023 seconds

Development and Application of Exhaust Valve Spindle for Marine 2 Stroke engines by Inertia Friction Welding Process (마찰 용접을 이용한 선박용 2 행정 기관용 배기밸브 스핀들의 개발 및 적용)

  • Oh, Jung-Seok;Han, Myoung-Seoup;Park, Hee-Cheon;Jeong, Ho-Seung;Cho, Jong-Rae
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2006.06a
    • /
    • pp.29-30
    • /
    • 2006
  • 나이모닉 일체형으로 사용되고 있는 선박용 2 행정 저속엔진의 배기밸브 스핀들을 고온, 고압, 배기가스 및 반복 충격 하중에 노출된 스핀들의 Head부분은 기존의 나이모닉 소재를 적용, 기존 재질의 우수한 성질을 유지하고 설계적으로 나이모닉 소재의 적용이 불필요한 Stem부는 오스텐나이트 계열의 SNCrW 소재를 사용하여 관성마찰 용접 방식으로 접합하여 제품을 제작하고, 접합부의 미세조직 관찰, 성분분석, 인장, 경도, 피로시험 등의 기계적, 금속적 특성평가를 통해 마찰용접제품에 대한 신뢰성을 확인하고 양산 생산을 위한 기술적 토대를 마련하였다.

  • PDF

Structural Analysis for Gear Column of Large Bore Diesel Engine (선박 추진용 대형 디젤엔진 기어컬럼의 구조해석)

  • Lee, Jong-Hwan;Nam, Dae-Ho;Son, Jung-Ho;Bae, Jong-Gug
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.448-452
    • /
    • 2008
  • 2-stroke marine diesel engine has generally one exhaust valve and three fuel injection nozzle which are key component for engine's performance and combustion. Fuel injection and exhaust valve driving system are driven by rotating of camshaft. Rotation of crank shaft drives the cam shaft through gear train that is composed of $3{\sim}4$ gear wheels. Gear column supporting the gear wheel has to bear against the dynamics forces by engine running as well as gearing forces. In this paper, structural analysis for engine structure and fatigue strength assessment of welded joint is shown. Repeatedly full cyclic simulation during one cycle is performed to investigate the structural behavior of engine. Fatigue analysis is carried out based on IIW using submodeling technique to obtain more detailed stress distribution.

  • PDF

Rigid-thermoviscoplastic finite element analysis of an electric upsetting process (전기 업셋팅 공정의 강열점소성 유한요소해석)

  • Lee, M.C.;Choi, I.S.;Kim, H.T.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.10a
    • /
    • pp.177-182
    • /
    • 2007
  • We simulated an electric upsetting process by the rigid-thermoviscoplastic finite element method. Several engineering assumptions were made to calculate the heat generation due to the electric resistance. The skin effect of the bar was taken into account for the heat generation. The approach was applied to simulate an artificial electric upsetting process for the exhaust valve of the ship engine.

  • PDF

Rigid-Thermoviscoplastic Finite Element Analysis of an Electric Upsetting Process (전기 업셋팅 공정의 강열점소성 유한요소해석)

  • Choi, In-Su;Kim, Min-Cheol;Kim, Hong-Tae;Joun, Man-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.10 no.6
    • /
    • pp.152-158
    • /
    • 2011
  • An electric upsetting process by the rigid-thermoviscoplastic finite element method was simulated in this study. Several engineering assumptions were made to calculate the heat generation due to the electric resistance. The skin effect of the bar was taken into account for the heat generation. The approach was applied to simulate an artifical electric upsetting process for the exhaust valve of the ship engine.

Cycle-by-Cycle In-cylinder HC & NOx Formation Characteristics with Port Masking in CVVT Engine (포트 마스킹과 흡기 밸브 타이밍이 실린더 내부의 싸이클별 HC와 NOx 생성에 미치는 영향)

  • Jeon, Woo-Ju;Choi, Kwan-Hee;Myung, Cha-Lee;Park, Sim-Soo;Lee, Kyung-Hwan
    • Proceedings of the KSME Conference
    • /
    • 2008.11b
    • /
    • pp.3108-3113
    • /
    • 2008
  • This paper investigated the behaviors of combustion characteristics at part load condition with various intake charge motions induced by the port masking schemes in the CVVT (Continuously Variable valve Timing) engine. Time resolved in-cylinder and exhaust emissions were measured by the fast response HC and NOx analyzers to examine their formation mechanisms and behavior characteristics. As a result, in-cylinder HC decreased with the advanced intake valve timings but HC at the exhaust port increased due to the worse combustion stabilities. However HC reduction could be achieved by the application of the port maskings with a enhancement of the engine stability. NOx also decreased with early intake timings by internal EGR but increased with the charge motion controls which enhance the combustion behavior.

  • PDF

Fire Mitigation by Partitioning a Sodium Loop Building (화재완화를 위한 소듐 루프 건물의 구획화)

  • 김병호;권상운;정경채;김광락;황성태
    • Journal of the Korean Society of Safety
    • /
    • v.13 no.3
    • /
    • pp.32-44
    • /
    • 1998
  • Analysis on the study for the sodium fire mitigation was carried out using the CONTAIN-LMR code. Sodium loop building was partitioned into the many cells, in which the safety venting systems were installed for the purpose of improving the sodium fire safety and minimizing its effect on the sodium loop building. The effects of sodium fire on sodium loop building partitioned into the many cells and not partitioned were investigated. The peak pressure and temperature of each cell accompanied by sodium fire in sodium loop building partitioned were lower than those of sodium loop building not partitioned. In the case of partitioning sodium loop building, the pressures, temperatures and aerosols into cells were transferred through propagation path of CONTAIN-LMR sodium fire model simulated by this study, and the effect of sodium spray fire on sodium loop building was mitigated by partitioning building. In addition, the excessive rise of pressure into cells was prevented by installing the over-pressure exhaust valve and under-pressure exhaust valve on the flow path between cells.

  • PDF

Computational Analysis of Flow Characteristics of a PCV Valve (PCV(Positive Crankcase Ventilation) 밸브의 유동특성에 관한 수치해석)

  • Lee Jong Hoon;Choi Yoon Hwan;Lee Yeon Won
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.13 no.4
    • /
    • pp.66-73
    • /
    • 2005
  • A great deal of exhaust gas inside a combustion room goes out through exhaust pipe. But residual gas 'Blowby gas' enters the crankcase through a small gap between the piston and the cylinder wall. Here, if the blowby gas isn't vented, this causes many bad efffcts such as lubricant oil contamination, corrosion by that and crankcase explosion by rising pressure. So most automobiles are constituted with a PCV(Positive Crankcase Ventilation) system to prevent previous problems. PCV valve is the most important part in this ventilation system. When companies are manufacturing new cases, engineers are designing it depending on their experiments than theoretical knowledges. Much efforts and times are needed for new development. This study will show quantitative results to increase the possibilities for the optimal design.

An Experimental Study on the Measurement of Instantaneous Surface Temperature and Heat Flux on the Cylinder Head Surface of DI Diesel Engine (DI 디젤기관 실린더 헤드표면의 순간온도 및 열유속 측정에 관한 실험적 연구)

  • 이재순;김기태;이현구;강태경;우종헌;김수성
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.5 no.5
    • /
    • pp.178-187
    • /
    • 1997
  • For the experimental measurement of heat flux of DI diesel engine combustion chamber, the instantaneous temperature probes and data acquisition system were developed. By the analysis of measured temperatures at the cylinder head, the temperature at the point 3 which is located between intake and exhaust valve was higher than that of the other points. Temperatures at the point located mear the exhaust valve were higher than those of intake valve. The instantaneous and mean temperature at the cylinder head increases proportionally to the increase of the engine speed, while the temperature swing varies inversely. Temperature swings have influence on the maximum heat flux values from gas into head surface. It has been verified that these probes and data acquisition system perform well by the comparison of the trend of instantaneous temperature variation with that of measured combustion chamber pressure variation with respect to crank angle. It is presumed that these probes could be used in the measurement of other parts of combustion chamber as piston, cylinder wall etc. for the future study.

  • PDF

The Effects of Intake Swirl Flow en Lean Combustion in an Sl Engine (흡입 스월유동이 Sl기관의 희박연소에 미치는 영향)

  • 정구섭;전충환;장영준
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.25 no.6
    • /
    • pp.1298-1307
    • /
    • 2001
  • Recently, the efforts to improve fuel economy and to reduce pollutant emission have become the main subject in the development of a gasoline engine. A lean combustion engine admitted as the best alternative is relatively lower fuel consumption rate and exhaust emissions. In this study, it is focused on intensifying intake flow field as one of methods to improve the performance of the lean combustion. First, three different types of suitable swirl control valve(SC7) with high swirl and tumble ratio are selected through steady flow experiment, being installed in a spark ignition engine. The relationship between lean misfire limit and torque was investigated with injection timing and spark ignition timing. Also, the effect of intensified swirl new on the combustion Stability and exhaust emissions was experimently examined by the measuring in-cylinder pressure and combustion variation. The results show that the engine with swirl control calve is superior to other conventional engine on the lean misfire limit, specific torque, combustion variation and emission, and the appropriate injection timing and spark ignition timing exist according to the type of swirl control valve.

  • PDF

A Study on Individual Cylinder Equivalence Ratio Estimation and Control Algorithm for SI Engines (가솔린 엔진의 흡기밸브 리프트 변화에 따른 개별실린더 당량비 추정 및 제어 알고리즘에 관한 연구)

  • Kim, Jun-Soo;Oh, Seung-Suk;Lee, Min-Kwang;SunWoo, Myoung-Ho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.5
    • /
    • pp.35-44
    • /
    • 2011
  • In a spark ignition engine, a variable valve lift (VVL) system has been developed for high fuel efficiency and low power loss. However, changes in valve lift cause deviations of cylinder air charge which lead to individual cylinder equivalence ratio maldistribution. In this study, in order to reduce the maldistribution, we propose individual cylinder equivalence ratio estimation and control algorithms. The estimation algorithm calculates the equivalence ratio of each cylinder by using a mathematical engine model which includes air charging, fuel film, exhaust gas, and universal exhaust gas oxygen sensor (UEGO) dynamics at various valve lifts. Based on the results of estimated equivalence ratio, the injection quantity of each cylinder is adjusted to control the individual cylinder equivalence ratio. Estimation and control performance are validated by engine experiments. Experimental results represented that the equivalence ratio maldistribution and variation are decreased by the proposed algorithms.