• Title/Summary/Keyword: Excavation machine

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Stability evaluation for the excavation face of shield tunnel across the Yangtze River by multi-factor analysis

  • Xue, Yiguo;Li, Xin;Qiu, Daohong;Ma, Xinmin;Kong, Fanmeng;Qu, Chuanqi;Zhao, Ying
    • Geomechanics and Engineering
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    • v.19 no.3
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    • pp.283-293
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    • 2019
  • Evaluating the stability of the excavation face of the cross-river shield tunnel with good accuracy is considered as a nonlinear and multivariable complex issue. Understanding the stability evaluation method of the shield tunnel excavation face is vital to operate and control the shield machine during shield tunneling. Considering the instability mechanism of the excavation face of the cross-river shield and the characteristics of this engineering, seven evaluation indexes of the stability of the excavation face were selected, i.e., the over-span ratio, buried depth of the tunnel, groundwater condition, soil permeability, internal friction angle, soil cohesion and advancing speed. The weight of each evaluation index was obtained by using the analytic hierarchy process and the entropy weight method. The evaluation model of the cross-river shield construction excavation face stability is established based on the idea point method. The feasibility of the evaluation model was verified by the engineering application in a cross-river shield tunnel project in China. Results obtained via the evaluation model are in good agreement with the actual construction situation. The proposed evaluation method is demonstrated as a promising and innovative method for the stability evaluation and safety construction of the cross-river shield tunnel engineerings.

A Study on Excavation Path Design of Excavator Considering Motion Limits (실차의 거동한계를 고려한 굴착기의 굴착 경로설계 연구)

  • Shin, Dae Young
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.20-31
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    • 2021
  • An excavator is a construction machine that can perform various tasks such as trenching, piping, excavating, slope cutting, grading, and rock demolishing. In the 2010s, unmanned construction equipment using ICT technology was continuously developed. In this paper, the path design process was studied to implement the output data of the decision stage, and the path design algorithm was developed. For example, the output data of the decision stage were terrain data around the excavator, excavator mechanism information, excavator hydraulic information, the position and posture of the bucket at key points, the speed of the desired bucket path, and the required excavation volume. The result of the path design was the movement of the hydraulic cylinder, boom arm, bucket, and bucket edge. The core functions of the path design algorithm are the function of avoiding impact during the excavation process, the function to calculate the excavation depth that satisfies the required excavation volume, and the function that allows the bucket to pass through the main points of the excavation process while maintaining the speed of the desired path. In particular, in the process of developing the last function, the node tracking method expressed in the path design table was newly developed. The path design algorithm was verified as this path design satisfied the JCMAS H02 requirement.

Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data (쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안)

  • Jung, Hyuksang;Kang, Hyoungnam;Choi, Jungmyung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.2
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    • pp.43-52
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    • 2010
  • Shield method is the tunnel boring method that propels a steel cylinder in the ground and excavates tunnels at once. After Marc Isambard Brunel started using the method for the Thames Riverbed Tunnel excavation in London, many kinds of TBM (Tunnel Boring Machine) developed and applied for the construction of road, railway, electricity channel, pipeline, etc. In comparison with NATM concept that allows to observe ground condition and copes with difficulty. The machine selected before starting construction is not able to be changed during construction in shield TBM. Therefore the machine should be designed based on the ground survey result and experiment, so that the tunnel might be excavated effectively by controlling penetration speed, excavation depth and cutter head speed according to the ground condition change. This research was conducted to estimate penetration depth, excavate speed, wear of disc cutter on Boondang Railway of the Han Riverbed Tunnel ground condition by TBM performance prediction models such as NTNU, $Q_{TBM}$, Total Hardness, KICT-SNU and compare the estimated value with the field data. The estimation method is also used to analyze the reason of poor excavation efficiency at south bound tunnel.

Application of Full-Face Round by Sequential Blasting Machine in Tunnel Excavation (터널굴착에서 다단식 발파기에 의한 전단면 발파의 적용성 연구)

  • 조영동;이상은;임한욱
    • Explosives and Blasting
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    • v.13 no.1
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    • pp.20-31
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    • 1995
  • Many methods and techniques to reduce ground vibrations are well known. Some of them are to adopt electric milisecond detonators with a sequential blasting machine or an initiating system with an adequate number of delay intervals. The types of electric detonators munufactured in Korea include instantaneous, decisecond and milisecond delays byt numbers of delay intervals are only limite from No.1 to No.20 respectively. It is not sufficient to control accurately milisecond time with these detonators in tunnel excavation. Sequential fire time refers to adding an external time delay to a detonators norminal firing time to obtain sequential initiation and it is determined by sequential timer setting. To reduce the vibration level, sequential blasting machine with decisecond detonatore was adopted. A total of 134 blasting was recorded at various sites. Blast-to-structure distances ranged from 20.3 to 42.0 meter, where charge weight varied from 0.25 to 0.75 kg per delay. The results can be summarized as follow : 1. The effects of sequential blasting machine on the vibration level are discussed. The vibration level by S.B.M. are decreased approximately 14.38~18.05 to compare to level of conventional blasting and cycle time per round can be saved. 2. The empirical equations of particle velocity were obtained in S,B.M. and conventional blastin. $V=K(D/W^{1/3})-n$. where the values for n and k are estimated to be 1.665 to 1.710 and 93.59 to 137 respectively. 3. The growth of cracks due to vibrations are found but the level fall to within allowable value.

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2D numerical investigation of twin tunnels-Influence of excavation phase shift

  • Djelloul, Chafia;Karech, Toufik;Demagh, Rafik;Limam, Oualid;Martinez, Juan
    • Geomechanics and Engineering
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    • v.16 no.3
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    • pp.295-308
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    • 2018
  • The excavation of twin tunnels is a process that destabilizes the ground. The stability of the tunnel lining, the control of ground displacements around the tunnel resulting from each excavation and the interaction between them must be controlled. This paper provides a new approach for replacing the costly 3D analyses with the equivalent 2D analyses that closely reflects the in-situ measurements when excavating twin tunnels. The modeling was performed in two dimensions using the FLAC2D finite difference code. The three-dimensional effect of excavation is taken into account through the deconfinement rate ${\lambda}$ of the soil surrounding the excavation by applying the convergence-confinement method. A comparison between settlements derived by the proposed 2D analysis and the settlements measured in a real project in Algeria shows an acceptable agreement. Also, this paper reports the investigation into the changes in deformations on tunnel linings and surface settlements which may be expected if the twin tunnels of T4 El-Harouche Skikda were constructed with a tunneling machine. Special attention was paid to the influence of the excavation phase shift distance between the two mechanized tunnel faces. It is revealed that the ground movements and the lining deformations during tunnel excavation depend on the distance between the tunnels' axis and the excavation phase shift.

Prediction of Uniaxial Compressive Strength of Rock using Shield TBM Machine Data and Machine Learning Technique (쉴드 TBM 기계 데이터 및 머신러닝 기법을 이용한 암석의 일축압축강도 예측)

  • Kim, Tae-Hwan;Ko, Tae Young;Park, Yang Soo;Kim, Taek Kon;Lee, Dae Hyuk
    • Tunnel and Underground Space
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    • v.30 no.3
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    • pp.214-225
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    • 2020
  • Uniaxial compressive strength (UCS) of rock is one of the important factors to determine the advance speed during shield TBM tunnel excavation. UCS can be obtained through the Geotechnical Data Report (GDR), and it is difficult to measure UCS for all tunneling alignment. Therefore, the purpose of this study is to predict UCS by utilizing TBM machine driving data and machine learning technique. Several machine learning techniques were compared to predict UCS, and it was confirmed the stacking model has the most successful prediction performance. TBM machine data and UCS used in the analysis were obtained from the excavation of rock strata with slurry shield TBMs. The data were divided into 8:2 for training and test and pre-processed including feature selection, scaling, and outlier removal. After completing the hyper-parameter tuning, the stacking model was evaluated with the root-mean-square error (RMSE) and the determination coefficient (R2), and it was found to be 5.556 and 0.943, respectively. Based on the results, the sacking models are considered useful in predicting rock strength with TBM excavation data.

A Study on ground behavior of shield TBM lunching area during xcavation (Shield TBM 발진부 굴착에 따른 지반거동에 관한 연구)

  • O, Tae-Sang;Kim, Bae-Sik;Sin, Han-Cheol;Kim, Sang-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.353-364
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    • 2011
  • This paper presents the ground behaviour of shield TBM lunching area during excavation. In order to perform this study, a scaled model test was carried out in the 1/45 scale for a field tunnel in practice where the tunnel had about 7.8 m diameter at Seoul Metro Line 9 construction site. The test to simulate earth pressure balance (EPB) shield TBM tunnelling at the lunching area was conducted with the developed small scaled shield TBM machine. Measurements were performed during simulation of excavation for total jacking thrust force, ground displacements and pressures. Based on the analysis of simulation results, the stability of ground was verified and evaluated. In particular, the suitable reinforcement range and methods are also suggested. In addition, these results are useful for engineers and technicians to select suitable and serviceable machine operation parameters and reduce environmental influence at all stages of tunnel construction.

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Design of a large shield tunnel in Seoul subway line No.7 extension project(703 section) (서울지하철 7호선연장 703공구 대구경 쉴드터널 설계)

  • Kim Yong-Il;Lim Jong-Yoon;Jung Doo-Suk;Lee Sang-Han;Hwang Nak-Yeon;Park Kwang-Joon
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.424-442
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    • 2005
  • In this paper a design of a large shield Tunnel through weathered soil and weathered rock in 703 section of seoul subway line No.7 extension project is presented. The geological investigation results show that the projecet region consists mostly of weathered soil with some local weathered rock in the tunnel excavation level. A EPB shield TBM is selected as a optimal excavation machine for the large shield Tunnel considering the geological and site conditions. Also, the shield machine head and cutter for the large shield tunnel type are designed considering site geological conditions and average advance rate in similar projects.

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Laboratory Experimental Test of the Applicability of a Trench Shield Machine for Open-cut Excavation Technology (개착 시공을 위한 트렌치 쉴드장비의 적용성 평가를 위한 실내실험)

  • Lee, Young-Min;Sagong, Myung;Kim, Cheol-Han;Song, Seung-Chul
    • Journal of the Korean Society for Railway
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    • v.19 no.2
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    • pp.213-223
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    • 2016
  • Traffic jams occur frequently due to the dense populations of cities. Accordingly, the discomfort of citizens has increased. In order to minimize traffic inconveniences, various public transportation facilities have been suggested. In this paper, for the economical construction of a near-surface railway system, the design of a trench shield is developed and a review of its applicability is done by creating and testing trench shield equipment on a small scale. The trench shield consists of an excavation part, a shield part and an advancement part. To examine the applicability of the trench shield, a laboratory test is carried out. The results of the laboratory test confirm the possibility of reducing the construction time at open-cut construction sites through the excavation of the trench shield. Although the laboratory test is an indoor and relatively small-scale experiment, it is considered to be possible to secure a construction speed of 3m/day when the trench shield equipment is used.

A Study on Starting Characteristic and Improvement for High Power Motor with Tunnel Boring Machine (TBM용 대용량 전동기의 기동 특성 및 개선 관한 연구)

  • Kim, Tae-Kue;An, Joon-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.68 no.1
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    • pp.44-51
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    • 2019
  • Tunnel Boring Machine's Technology has depends mostly on imports, currently domestic technology development was proceeding. There are many technologies in this field, above all, the large-capacity motor drive technology required for excavation is one of the core technologies. In particular, when several large motors are simultaneously starting, there are many problems due to a large starting current at that time, and it is difficult to design and operate a power receiving facility. In this paper, A method of reducing the starting current by using the regenerative power generated by the deceleration of the motor has been studied. To verify this proposal, we designed the induction motor controller using CAE based power simulation tool and verified the results of the proposed method by applying the reduced model. As a result, it is possible to reduce the maximum starting current and shorten the start-up time. Moreover, even if several motors are connected to one bank, it is proved that the method can be efficiently operated by using the sequential braking / starting sequence. In the case of a power system in which a large capacity electric motor such as a tunnel excavation system is driven, the results of this study are expected to be a stable and effective method for solving the start-up current problem and designing the power receiving facility.