• Transactions of Materials Processing
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• v.20 no.8
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• pp.568-574
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• 2011

The combination of tailor welded blank (TWB) and hot stamping often offers improved crash-worthiness and reduced mass of stamped parts in the automobile body. To investigate the formability of laser TWB and the reliability of weld line, the present study used 22MnB5 boron steel sheet of the same thickness and used the Erichsen cupping test at elevated temperatures. The effects of laser direction, die temperature, weld line positions and forming speed on formability(the limiting dome height) were studied and the results were compared with the formability of the base material.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.11
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• pp.17-24
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• 1997

Despite the increasing demands for improved product design, a limited number of works have been reported in the field of sheet metal forming. In the present study, introducing the Taguchi method, an otpimal and robust combination of parameters in found and a data base management system is utilized for knowledge acquisition. Analysis data, estimation rules of formability and graphical representation of the analysis have been employed for the dewigner's understanding and evaluation. The developed system is applied to a deep drawing process. Through the present study, it is shown that the developed systerm is useful for the design and the formability estimation of sheet metal forming processes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.251-252
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• 2006

Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.2
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• pp.79-88
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• 2005

Evaluating the effective properties of materials containing various types of in-homogeneities is an important issue in the analysis of structures composed of those materials. A simple and effective method for the purpose is to impose the periodic displacement boundary conditions on the finite element model of a unit cell. Their theoretical background is explained based on the purely kinematical relations in the regularly spaced in-homogeneity problems, and the strategies to implement them into the analysis and to evaluate the homogenized material constants are introduced. The creep behavior of a thin sheet with square arrayed rectangular voids is characterized, where the orthotropy is induced by the presence of the voids. The homogenization method is validated through the comparison of the analysis of detailed model with that of the simplified one with the effective parameters.

• 한국태양에너지학회:학술대회논문집
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• 2011.11a
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• pp.137-142
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• 2011

Individual solar cells must be connected together to give the appropriate current and voltage levels and they must also be protected from damage by the environment. [1] PV module consists of a glass/ polymer encapsulation/ solar cell string/ polymer encapsulation/ back sheet. Usually, encapsulation materials is used EVA(ethylene vinyl acetate), PVB(polyvinyl butyral), PO(polyolefin)sheet. This study is about fabrication of module using silicone material instead of above them. We got to know advantage that is fabrication time and efficiency of modules.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.11a
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• pp.65-68
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• 2004

In the seismical capacity evaluation for RC structure wall-slab joint is very important factor. Because lateral load is resistance element and gravity load resistance element are acted mutually in the wall-slab joint. In this paper, to improve the seismic capacity of the wall-slab joint in the existing wall type apartments experiment which improve and retrofit a seismic capacity by unequal angle bracing and carbon sheet attachment are carried out. These methods are also economic and simple in mitigating seismic hazard, improve earthquake-resistance performance, and reduce risk level of building occupants. From the experimental results, the change of strength, degration of stiffness, and energy dissipation are evaluated. It can be concluded that these methods are effective in improving the seismic performance.

• Transactions of Materials Processing
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• v.7 no.6
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• pp.539-544
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• 1998

Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests our specially designed hemi-spheroidal head punch were used. In the experiment the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain mea-surement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

• Transactions of Materials Processing
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• v.11 no.6
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• pp.513-518
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• 2002

The equivalent boundary conditions have been applied to the front door panel forming process, in order to demonstrate its reliability and validity. The elongation in the bead forming process is applied to the binder wrap process as the equivalent displacement boundary condition and the restraining force in the drawing process is applied to stamping process as the equivalent force boundary condition. The result calculated with the equivalent boundary conditions shows closer coincidence with the experimental result than simulation with different boundary conditions. The numerical result fully demonstrates that drawbead forming simulation for calculation of equivalent boundary conditions is necessary and effective.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.06a
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• pp.164-170
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• 1998

Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests, our specially designed hemi-spheroidal head punch, hemi-cylindrical head punch(RIST type) and hemi-spherical head punch were used, respectively. In this experiment, the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain measurement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one, our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.06a
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• pp.55-60
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• 2006

Draw-bead is applied to control the material flow in a stamping process and improve the product quality by controlling the draw-bead restraining force (DBRF). Actual die design depends mostly on the trial-and-error method without calculating the optimum DBRF. Die design with the predicted value of DBRF can be utilized at the tryout stage effectively reducing the cost of the product development. For the prediction of DBRF, a simulation-based prediction model of the circular draw-bead is developed using the Box-Behnken design with selected shape parameters such as the bead height, the shoulder radius and the sheet thickness. The value of DBRF obtained from each design case by analysis is approximated by a second order regression equation. This equation can be utilized to the calculation of the restraining force and the determination of the draw-bead shape as a prediction model. For the evaluation of the prediction model, the optimum design of DBRF in sheet metal forming is carried out using response surface methodology. The suitable type of the draw-bead is suggested based on the optimum values of DBRF. The prediction model of the circular draw-bead proposes the design method of the draw-bead shape. The present procedure provides a guideline in the tool design stage for sheet metal forming to reduce the cost of the product development.