• Title/Summary/Keyword: Ergonomic program

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Developing of the Ergonomic Workplace Analysis Program in Manufacturing Industry (인간공학적 작업장 평가 프로그램의 개발)

  • 이윤원;신용백
    • Journal of the Korea Safety Management & Science
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    • v.3 no.3
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    • pp.45-54
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    • 2001
  • This paper investigate and compare the appraisement methods and programs are related in Ergonomic, which in foreign country are approved to appraise worker's posture and environment. First, Search the appraisement program to need and develop the program. Second, Design and develop the standard model that easy and accurate, and apply to our country workstation. To response above mention, we made the EWAP(Ergonomic Workplace Analysis program) and purpose of EWAP is assisting the activity of safety management to assess more detail and delicate through quantitative methodology in which operated the Ergonomic Workplace safety management. EWAP can provide the more convenience where need to analyze their Ergonomic Workplace problem and developed by the algorithm of Ergonomic Workplace Analysis management.

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An Implementation Case of Ergonomics Program at a Shipbuilding Company (조선회사 인간공학 프로그램의 운용사례)

  • Pyo, Yeon;Jeong, Byung-Yong
    • Journal of the Ergonomics Society of Korea
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    • v.26 no.3
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    • pp.45-52
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    • 2007
  • Shipbuilding workers are potentially exposed to ergonomic hazards in the manufacturing process. The purpose of this study is to describe the impact of an ergonomic intervention and the implementation effect of ergonomics program at a shipbuilding company. This study portrays an implementation procedure of ergonomics program over a period of two years concerning ergonomic hazard analysis and improvement, along with medical management. After implementation of the ergonomics program, the productivity improved, and the rate of accidental incidents decreased, also the loss of workdays decreased largely. The implementation effect of ergonomics program presented in this study can be used to provide baseline information for the prevention of musculoskeletal disorders in the shipbuilding industry.

Ergonomics Risk-Assessment Methods in Shipbuilding: Application of OWAS Considering Work load and Frequency for Risk Factor Analysis of WMSDs

  • Lee, Jun-Youb;Seo, Hyun-Soo
    • Journal of the Ergonomics Society of Korea
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    • v.31 no.1
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    • pp.185-189
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    • 2012
  • Objective: The aim of this paper is to introduces Hyundai Heavy Industry's ergonomic risk assessment tool, H-OWAS, which is considering work load and frequency compared to the OWAS. Background: As prevalence of work-related musculoskeletal disorders(WMSDs) in ship building industries has been much higher than that in other industries, most of the large scaled corporations have implemented their own prevention program since legislation on the prevention of WMSDs had introduced in 2003. Method: This paper introduces WMSDs prevention program, HEMP(HHI Ergonomics Management Program) which consists of risk assessment, improvement efforts of working environments, medical treatment and training/evaluation and describes how to operate the program. We also describe application of OWAS method considering work load and frequency for risk factor analysis(H-OWAS) and shows methodology for assessing the ergonomic risk factor. And comparison of the assessment results between OWAS and H-OWAS is carried out by statistical analysis. Result: There was statistically significant difference in the assessment results between OWAS and H-OWAS, and regression shows H-OWAS explains the borg's scale of perceived exertion more clearly than OWAS. Conclusion: H-OWAS has been proved more effective tool than OWAS to evaluate ergonomic risk factor under real working condition. Application: H-OWAS can be widely applied to the many other companies when implementing the ergonomics risk assessment.

A Computer-Aided Design Program of Man-in-Cab for Heavy Construction Vehicle (인체모델을 이용한 중장비 운전실 설계용 CAD 프로그램)

  • Son, Kwon;Lee, Hee-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3525-3537
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    • 1996
  • This paper presents a CAD program develpoed on a microcomputer in order to support graphic and computational assessment of ergonomic problems associated with the design of a man-in-cab system. The program is coded to help workspace designers with ergonomic evaluations needed in the design stage. This paper proposed a biomechanical -ergonomic evaluations needed using man and workplace models. The human model is developed to have dimensions obtained from the Korean anthropometric data reported in 1992. Its graphical representation is based on a wire-frame model but, whenever necessary, body segments can be represented by a solid model with hidden line/faces removed and shaded. Workplace models are presented for cabs of the excavator, one of the most popular construction vehicles. A workplace model consists of an operator seat, a steering wheel. two control levers, two pedals, and a control panel. The workplace elements can be modified in their sizes, positions, and orientations by changing the reference point and design parameters. An algorithm for the view test is suggested and loaded to provide a visual evaluaiton of the overall layout of a workplace model.

A Case Study of Ergonomic Analysis and Improvement of a Machinery Manufacturing Company (기계설비 제조업체의 인간공학적 진단 및 개선사례)

  • Park, Hee‐Sok;Heo, So‐rim
    • Journal of the Ergonomics Society of Korea
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    • v.25 no.4
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    • pp.153-157
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    • 2006
  • The objective of this study was to establish a systematic ergonomic program for the prevention and control of work-related musculoskeletal disorders(WMSDs) in a machinery manufacturing company. The steps such as looking for the signs of WMSDs problems, setting the stage for action, training-building in-house expertise, gathering and examining the evidence of WMSDS, developing controls of health care management, and proactive ergonomic interventions were applied. The primary success factors were management commitment and encouragement, and harmonious union-management relations.

The Impact of CTD on Industry and an Ergonomic Prevention program (누적외상병이 산업계에 미치는 영향과 인간공학적 예방프로그램)

  • 김철홍
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.40
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    • pp.311-319
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    • 1996
  • Cumulative trauma disorders (CTD) refer to a category of physical signs and symptoms due to chronic musculoskeletal injuries where the antecedents appear to be related to some aspect of repetitive work which can be found commonly in modern industries. This paper describes impacts of CTD on modern industry and summarizes recent resent research efforts and suggests an ergonomic program to prevent incident of CTD in hand-intensive industry.

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A Study on the Application of Ergonomics to Prevent Musculoskeletal Disorders(Focused on Small and Medium Enterprises) (근골격계질환 예방을 위한 인간공학 적용연구 (중소기업 중심으로))

  • 양성환;조병모;최정화
    • Journal of the Korea Safety Management & Science
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    • v.4 no.4
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    • pp.27-44
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    • 2002
  • Recently, both management and labor are interested in the increasing ratio of musculoskeletal disorders. And the developed countries make efforts to consider a counterplan such as prevention activity of musculoskeletal disorders and application possibility of ergonomic program, because musculoskeletal disorders take large portion out of occupational disease. Especially, small and medium enterprises have bigger problems due to the inferior work condition and environment in comparison with big businesses. This study is to introduce developed countries' cases such as WISE(Work Improvement in Small Enterprises) and OSHA Handbook for Small Businesses and to suggest the program of ergonomic management for small and medium enterprises having comparative difficulties against big businesses in improving work environment and managing ergonomic operations.

Application of an Ergonomic Design of Work space Layout Using 3-Dimensional Human Model (인간공학적 작업공간 설계를 위한 CAD 응용방안)

  • Lee, Myeon-U;Lee, Dal-Ho;Jang, Seong-Rok
    • Journal of Korean Institute of Industrial Engineers
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    • v.12 no.2
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    • pp.13-19
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    • 1986
  • The purpose of this paper is to develop a 3-dimensional human model, an ergonomic CAD (Computer-Aided Design) system which would be very helphul in ergonomic design. An interactive program was developed, in which a user could change layout, body size, skin volume, and posture of the human model. As an example, effect of inclination of a steering wheel on visibility of a display panel was demonstrated. he result showed that ergonomic design can be aided by the 3-dimensional human model, and by the perspective graph by which design and evaluation process can be carried out more effectively.

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Estimation Model of Energy Expenditure of Working in a Clean Room for Manufacturing Embedded Needles by Ergonomic Programs (인간공학 프로그램에 의한 매선 제작 청정실작업의 에너지소모량 예측 모델)

  • Chung, Tae-Eun
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.1
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    • pp.69-77
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    • 2016
  • The purpose of this study is to estimate the energy expenditure of working in a clean room for manufacturing embedded needles by ergonomic programs. Embedding needle is one of medical devices and it should be manufactured in a clean room. 3D static strength prediction program was used to analyze the slow movements during embedding needle manufacturing in a clean room. Also the energy expenditure prediction program was used to estimate energy expenditure rates for materials handling tasks to help assure worker safety and health in clean room. The energy expenditures of the tasks were calculated using prediction equations derived from empirical data. The energy expenditure rate of 3.09 kcal/min in a clean room didn't exceed the 3.5 kcal/min action limit guideline for an average 8-hour day set by the National Institute for Occupational Safety and Health (NIOSH). Energy consumption was calculated on the same working conditions as EEPP program, using an average body weight of female 20 years old to 59 years who would be the candidates of the real workers.

Structural Analysis and Practitioner Needs Survey for a WMSD Prevention Program (근골격계질환 예방관리 프로그램에 대한 구조 분석 및 실무자 요구 사항 조사)

  • Jung, Ki-Hyo;Lee, Sang-Ki;Kwon, O-Chae;You, Hee-Cheon;Kim, Dae-Seong
    • Journal of the Ergonomics Society of Korea
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    • v.24 no.3
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    • pp.35-41
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    • 2005
  • The KOSHA codes H-31 and H-30 provide general guidelines to establish a prevention program for work-related musculoskeletal disorders(WMSD). Understanding of the components and practitioner needs for a WMSD prevention program is necessary for effective revision and implementation of the KOSHA codes. The present study established a comprehensive structure for a WMSD prevention program and surveyed practitioner needs for the KOSHA codes. The comprehensive prevention program structure, consisting of 7 parts(organization, education, risk management, medical management, program evaluation, and record keeping) and 90 items, was constructed by analyzing WMSD prevention guidelines published by various government agencies such as KOSHA, OSHA and NIOSH. Next, 20 practitioners, from four industry sectors(auto manufacturing, auto part manufacturing, shipbuilding, and machinery), working in a safety and health department or labor union, were interviewed to collect opinions for the KOSHA codes in terms of relevance, government support, and additional information needed. Guidelines of the KOSHA codes requiring modifications and government supports were identified, which can be used to revise the KOSHA codes and to establish a government policy to promote the implementation of the KOSHA codes. Lastly, the survey revealed that integrated, customized, quantitative, and case information for WMSD prevention is additionally needed, which can be used as design guidelines for a WMSD prevention program manual for practitioners.