• Title/Summary/Keyword: Erection process

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Decision Supporting Methodology and System Based on Theory of Constraints for Optimal Product Portfolio Strategy in Shipbuilding Industry (제약이론을 기반으로 한 최적제품조합 의사결정 지원 방법론 및 시스템)

  • Kim, In-Il;Han, Seong-Hwan;Kwon, Min-Chull
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.3
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    • pp.362-371
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    • 2009
  • Shipbuilding is a typical 'build to order' industry. It has a business model that generates revenues from building various ships and offshore products in accordance with owner's requirements at each production stage. Under uncertainty in shipping market, it is very essential for the shipbuilder to prepare the fast and competitive decision for product portfolio strategy in order to maximize contribution margin by exploiting production facilities and constraints. In this study, we introduce the unique decision supporting methodology for the optimal product portfolio sets based on Theory of Constraints(TOC). This methodology is established by adopting the concept of Drum Buffer Rope(DBR) in constraints planning and Throughput Accounting (TA) in management accounting of TOC. In addition, Decision Supporting System(DSS) is implemented. This DSS system provides a throughput estimator with reflecting the cost structure of shipbuilding industry and a resource simulator built on heuristic algorithms to operate major constraint-resources in shipyard such as dock, quay and pre-erection area etc. Several examples are presented to show that the proposed methodology and system can effectively support the strategic decision-making process of a global shipbuilding company.

Slab Design of U-Channel Bridge Considering Construction Sequence (시공단계를 고려한 U-Channel Bridge의 슬래브 설계)

  • Choi, Dong-Ho;Kim, Sung-Jae;Jun, Sung-Yong;Kim, Yong-Sik;Kim, Sung-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.265-268
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    • 2008
  • In this paper behavior of U-Channel Bridge (UCB) and the slab design considering construction sequence was studied. The segments of UCB are produced in the factory and transported to the site by trailers, and the segments are fabricated in the construction field. In this sequence the supporting conditions are changed. Four steps that were the segment precasting step, the segment carrying step, the segment placed on the erection beam step, and the completion step were chosen by supporting condition. In each step model using the frame and plate elements was proposed and structural analysis was performed. Four construction steps were to be considered in the process of slab analysis. The design method of slab was proposed considering construction sequence.

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Spatial Scheduling for Mega-block Assembly Yard in Shipbuilding Company (조선소의 메가블록 조립작업장을 위한 공간계획알고리즘 개발)

  • Koh, Shie-Gheun;Jang, Jeong-Hee;Choi, Dae-Won;Woo, Sang-Bok
    • IE interfaces
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    • v.24 no.1
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    • pp.78-86
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    • 2011
  • To mitigate space restriction and to raise productivity, some shipbuilding companies use floating-docks on the sea instead of dry-docks on the land. In that case, a floating-crane that can lift very heavy objects (up to 3,600 tons) is used to handle the blocks which are the basic units in shipbuilding processes, and so, very large blocks (these are called the mega-blocks) can be used to build a ship. But, because these mega-blocks can be made only in the area near the floating-dock and beside the sea, the space is very important resource for the process. Therefore, our problem is to make an efficient spatial schedule for the mega-block assembly yard. First of all, we formulate this situation into a mathematical model and find optimal solution for a small problem using a commercial optimization software. But, the software could not give optimal solutions for practical sized problems in a reasonable time, and so we propose a GA-based heuristic algorithm. Through a numerical experiment, finally, we show that the spatial scheduling algorithm can provide a very good performance.

The Implementation Method of CIMS for Ship Manufacturing using STEP (STEP에 의한 조선 통합 생산 시스템(CIMS) 구현 방법)

  • S.B. Yoo;J.W. Lee;Y.M. Jeong;D.Y. Yoon;H.J. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.38-46
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    • 1994
  • The role of CIMS(Computer Integrated Manufacturing Systems) is to integrate various applications throughout a product's life cycle. STEP is an international effort to standardize information models and interfaces so that independently developed applications can be easily integrated. A prototype for the Ship CIMS is built using STEP. In this prototype, the information model defined by EXPRESS is translated into database schemas. In this paper, we explain the operation of this prototype using the examples from two application programs, i.e., the Block Division System and the Erection System which are used for the process planning of ship manufacturing. As an example. Real data stored in a relational database system(Oracle) is presented in this paper.

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Development of Mechanical Construction Method of Road Deck Middle Slab of Double Deck Tunnel in Great Depth (대심도 복층터널 중간슬래브의 기계화 시공법 개발)

  • Lee, Doo Sung;Kim, Young Jin;Kim, Tae Kyun;Kim, Chang Yeong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.3
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    • pp.451-460
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    • 2019
  • It is critical for Korea to make effective use of limited space as it has dense population and high traffic volume compared to its terrestrial area. To resolve this issue, diverse types of underground structures have increasingly been applied so far, and one of the most representative structures is double-deck tunnel. The construction period of the middle slab in the double deck tunnel constructed at the great depth can be considered as an important part after the tunnel lining construction in the whole process. In order to minimize the construction period required for construction of the middle slab in the double deck tunnel, it was proposed a method of the precast intermediate slab. In this study, it is suggested a mechanical construction process with dedicated equipments developed to improve the safety and the workability of erection of the precast middle slab than the current construction method using the existing mobile crane.

A Study on Transition Process of Hanbyokdang by Diachronic Analysis (통시적 관점에서 본 한벽당(寒碧堂)의 변천과정)

  • Rho, Jae-Hyun;Shin, Sang-Sup
    • Journal of the Korean Institute of Landscape Architecture
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    • v.35 no.6
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    • pp.97-109
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    • 2008
  • This study first attempted to catch the transformational affairs and motives of the representative pavilion, Hanbyeok in Honam after its construction. Especially, it re-illuminated the morphologic, significant and functional change process of a pavilion after the early Joseon Dynasty by taking the local scenery, Hanbyeokdang as a sample, and considering the space and scenic characteristics, and diachronically understood its creation process and rebuilt its inherent positional meaning to reach the following conclusion. 1. Weoldanglu, at its early foundation, seems to have stressed the function of a private banquet and lecture hall to train younger students, and served as a reception space. Then the reception function gradually increased, and up to before 1530, it seems to have been called Weoldanglu(月塘樓) or Weoldangwon(月塘院). 2. In 1619, Governor Yoo Saek changed the pavilion name to Hanbyeokdang through the subject of a poem. 200 years after Weoldang's death, it became a public space called Hanbyeokdang, an amusement place in which scholars cultivated great morale, and participated in the sending-off and welcoming of predecessors and successors. This seems to have taken a foothold as a public event or entertainment space for the local administration, Jeonjuboo(全州府) through the remodeling process sponsored by the public. 3. Scenic language such as its indicating name, expression type and surrounding view through old map and so on, the shape of Hanbyeokdang evolved and changed to diverse types after the foundation of Weoldanglu, at the heart of which Hanbyeokdang with its two legs standing at a rock was located. 4. During the late 18th century, Hanbyeokdang seems to have been a wing corridor connected closely to the left corridor of the Jeonju stream bed, whose pattern is presumed to have existed even during the early 19308. Such changes in scenic language make us assume that diverse auxiliary space, a wing corridor, was erected for use as a public banquet and amusement spot of Jeonjuboo Castle, the inherent function of Hanbyeokdang after the mid 18th century. 5. Penetration of Hanbyeokgool and the erection of Hanbyeokgyo caused the change of the ancient shape of Hanbyeokdang. Specifically, a great Hanbyeokgyo passing by the pavilion changed the relative scale, so the pavilion image of pursuing unity with nature has lost the old inherent refinement and visual character.

Design and Construction of GINZA KABUKIZA

  • Kawamura, Hiroshi;Ishibashi, Yoji;Morofushi, Tsutomu;Saragai, Yasuyuki;Inubushi, Akira;Yasutomi, Ayako;Fuse, Naohiko;Yoshifuku, Manabu;Saitoh, Kouji
    • International Journal of High-Rise Buildings
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    • v.5 no.3
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    • pp.233-241
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    • 2016
  • This paper describes the structural solution for the design of a 29-story high-rise tower, which features a large office space above the Kabukiza Theatre. Kabuki is a type of Japanese traditional drama, and Kabukiza is the home building of Kabuki. GINZA KABUKIZA is the fifth generation of the Kabukiza Theatre, the first of which was built in 1889. In order to support 23 stories of office space above the theater - featuring a large void in plan - two 13-meter-deep mega-trusses, spanning 38.4 meters, are installed at the fifth floor of the building. Steelwork is used as a primary material for the structure above-ground, and a hybrid response control system using a buckling-restrained brace and oil damper is adopted in order to achieve a high seismic performance. This paper also describes the erection process of installing hydraulic jacks directly above the mega-truss at column bases, in order to keep the structure above the truss level during construction. The temple architecture of the previous Kabukiza is carefully restored by incorporating contemporary light-weight materials supported by steelwork.

Evaluation of Structural Performance the Hollow PC Column Joint Subjected to Cyclic Lateral Load (반복 횡하중을 받는 유공 PC 기둥 접합부의 구조성능 평가)

  • Seo, Soo-Yeon;Yoon, Seong-Joe;Lee, Woo-Jin
    • Journal of the Korea Concrete Institute
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    • v.20 no.3
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    • pp.335-343
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    • 2008
  • In order to improve the workability in erecting Precast Concrete (PC) members and enhance the seismic resistance capacity of the joints in PC moment frames, a new PC column and its construction process are introduced in this paper. This column is manufactured by centrifugal force in keeping the hollow tube inside; the hollow is little bit wide and the grout can be poured from top to bottom after erection at site so that more compact grouting is possible in horizontal joint. The repeated cyclic loading test for four full scaled specimens was conducted to evaluate the seismic resistance capacity of the joint designed by the proposed system. For the continuity of main reinforcements in column, two connecting methods are used in designing specimens; one is to use mechanical connector and other is lab splice. From the cyclic lateral loading test, it was found that the seismic capacity of the developed PC column joint is comparable to that of monolithic joint.

Object Detection and Post-processing of LNGC CCS Scaffolding System using 3D Point Cloud Based on Deep Learning (딥러닝 기반 LNGC 화물창 스캐닝 점군 데이터의 비계 시스템 객체 탐지 및 후처리)

  • Lee, Dong-Kun;Ji, Seung-Hwan;Park, Bon-Yeong
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.5
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    • pp.303-313
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    • 2021
  • Recently, quality control of the Liquefied Natural Gas Carrier (LNGC) cargo hold and block-erection interference areas using 3D scanners have been performed, focusing on large shipyards and the international association of classification societies. In this study, as a part of the research on LNGC cargo hold quality management advancement, a study on deep-learning-based scaffolding system 3D point cloud object detection and post-processing were conducted using a LNGC cargo hold 3D point cloud. The scaffolding system point cloud object detection is based on the PointNet deep learning architecture that detects objects using point clouds, achieving 70% prediction accuracy. In addition, the possibility of improving the accuracy of object detection through parameter adjustment is confirmed, and the standard of Intersection over Union (IoU), an index for determining whether the object is the same, is achieved. To avoid the manual post-processing work, the object detection architecture allows automatic task performance and can achieve stable prediction accuracy through supplementation and improvement of learning data. In the future, an improved study will be conducted on not only the flat surface of the LNGC cargo hold but also complex systems such as curved surfaces, and the results are expected to be applicable in process progress automation rate monitoring and ship quality control.

Camber Reconstruction for a Prefab PSC Girder Using Collocated Strain Measurements (병치된 변형률 계측치를 이용한 프리팹 PSC 거더 캠버 재구성)

  • Kim, Hyun Young;Ko, Do Hyeon;Park, Hyun Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.2
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    • pp.151-162
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    • 2022
  • Prefab members have attracted attention because they can be mass-produced in factories through smart construction technology. For prefab prestressed concrete girders, it is important to manage the shapes of the girders properly from production to the pre-installation stage for consistency with the prefab floor plate during the erection process. This paper presents a camber reconstruction method using collocated strain measurements from the top and bottom of the prefab girder. In particular, the camber reconstruction method is applied to measured strain data in which the time-dependent behavior of concrete is considered after the introduction of prestress. Through Monte Carlo numerical simulations, the statistical accuracy of the reconstructed camber for a limited number of sensors, measurement errors, and nonlinear time-dependent behaviors are analyzed and validated.