• Title/Summary/Keyword: Equivalent Stress Range

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Analysis of Thermal Stress and Fatigue Life in the Steel Shell of a Cupola Furnace (큐폴라 용해로 철피의 열응력 및 피로수명 해석)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.47-54
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    • 2020
  • Themo-mechanical analysis was carried out using the finite element method for the steel shell of a cupola furnace. When the outer surface of the shell was cooled with water to within the temperature range of 35-80 ℃ during operation of the cupola, the inner surface of the shell was expected to exhibit a temperature of 65-248 ℃ based on heat transfer analysis. The shell was also expected to have an equivalent stress range of 100-280 MPa in the outer surface over the temperature range examined. Upon cooling the shell to obtain an outer surface temperature <80 ℃, the maximum equivalent stress of the shell did not exceed the yield strength. Although the temperature of the outer surface varied between 35 and 80 ℃ periodically due to the cooling control problem, the fatigue stress at the outer surface of the shell was calculated to be within the fatigue strength. During a non-operational period to examine the system between furnace operations, the thermal stress presented in the shell was sufficiently low to reach the desired yield strength and fatigue limit.

Structural Analysis of Bike Handle Installed with Smart Phone Depository (스마트폰 거치대가 설치된 자전거 핸들의 구조 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.1-8
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    • 2012
  • This study investigates stress and deformation due to static and dynamic vibration analysis about various types of bike handles installed with smart phone depositories. When force is applied on the side of handle at the models of type 1, 2, 3 and 4, the maximum equivalent stress is highest at type 2. The stress or deformation becomes lowest among these 4 model types. At vibration analysis, type 1 becomes safest within the range of 500Hz and type 3 becomes stable within the range of 100Hz. The result of this study can be applied with the design of bike handle installed with smart phone depository. The damage or deformation due to vibration can be prevented when the bike falls down. This result can be widely utilized to investigate and predict the durability.

A Methodology for Fatigue Reliability Assessment Considering Stress Range Distribution Truncation

  • Park, Jun Yong;Park, Yeun Chul;Kim, Ho-Kyung
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1242-1251
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    • 2018
  • Not all loads contribute to fatigue crack propagation in the welded detail of steel bridges when they are subjected to variable amplitude loading. For fatigue assessment, therefore, non-contributing stress cycles should be truncated. However, stress range truncation is not considered during typical fatigue reliability assessment. When applying the first order reliability method, stress range truncation occurs mismatch between the expected number of cycles to failure and the number of cycles obtained at the time of evaluation, because the expected number of cycles only counts the stress cycles that contribute to fatigue crack growth. Herein, we introduce a calibration factor to coordinate the expected number of cycles to failure to the equivalent value which includes both contributing and non-contributing stress cycles. The effectiveness of stress range truncation and the proposed calibration factor was validated via case studies.

Study on Fatigue Behavior and Rehabilitation of Stringer with Coped Section(I) -Experimental Study on Static and Fatigue Behavior- (절취부를 갖는 세로보의 피로거동과 보수·보강에 관한 연구(I) -정적거동 및 피로거동의 실험적 고찰-)

  • Hwang, Yoon Koog;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.9 no.3 s.32
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    • pp.363-375
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    • 1997
  • This study encompasses the performance of static and fatigue test for the 8 large scale test specimens to clarify the fatigue behavior of coped stringer and the effect of the repair and strengthening on the damaged stringer of the floor system in steel railway bridges. For the purpose of the research, the actual stress wave for the existing bridge was measured, the basic stress range frequency histogram was made and the equivalent stress range was calculated. Using the result from the equivalent stress range made by adjusting the stress range, the static and fatigue test was carried out by identifying the previous rehabilitation and after. As the result of the static tests, it was revealed that the level of local stress under the S1 specimen test of the real equivalent stress range was similar to tensile strength of the test material, and it was consistent with the requirement of the initiation condition of the fatigue crack. Through the various rehabilitation methods to the damaged specimens, the effects of the repair and reinforcement were analyzed. According to the results of the repair of effect, bolting the high tension bolt over the stop hole was confirmed to be more adequate method than drilling only stop hole to delay the fatigue crack growth. Futhermore, in case of the stringer subjected by bending moment, the reinforcement over the upper flange side was determined to be a useful strengthening method, and the reinforcement to the web of the stringer was not appropriate to accomodate as a adequate strengthening method. Also it was confirmed that the category of the fatigue design for the coped stringer met with the category E specified on the fatigue design criteria of the Highway Standard Specification in Korea.

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Equivalent Stress Distribution of a Stepped Bar with Hole under Torsional Loading (구멍이 있는 단이 진 비틀림 봉의 등가응력분포)

  • Kang, Eun Hye;Kim, Young Chul;Kim, Myung Soo;Baek, Tae Hyun
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.3
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    • pp.411-419
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    • 2017
  • Stress concentration is one of the causes of the damage due to the large stress than the mean stress acting on the bar. This paper presents the results for stress of a stepped bar with a hole under torsional loading. The analysis for stress concentration and shearing stress was done by ANSYS Workbench which is a commercial finite element analysis software. The analysis results on fillet and hole are increased as the distance between them are become close. In addition, the distribution of the maximum equivalent stress developed in the fillet and hole in the outside range of the specific distance L (-100 mm ~ 300 mm) was almost constant in the models used in the analysis. On the other hand, the distribution of the maximum equivalent stress developed in the fillet and hole in the inside range of the specific distance L (-100 mm ~ 300 mm) was rapidly increasing and decreasing the change in the models used in the analysis. In addition, it was also possible to identify the location where the differences between equivalent stresses of hole and fillet occurred within a specific distance L (-100 mm ~ 300 mm). The analysis results of paper can used when selecting a hole location in a stepped bar under torsional loading.

A Study on the Estimation of the Fatigue Life Using the Stress Generated Models in the Steel Railroad Bridges (강철도교의 응력발생모형을 이용한 피로수명 추정에 관한 연구)

  • Yong, Hwan Sun;Kim, Seok Tae;Lee, Seong Soo
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.19-29
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    • 1996
  • In this paper, it is presumed that the stress time history was generated by simulation method and investigated compatibility in regard to the reappearance of stress time history. In this procedure, the identified frequency distribution of stress range of the steel railroad bridge varies with the rational values of cut off point and bar width. Thus, we show variable aspect of the equivalent stress range results from change of cut off point and bar width. In addition, we analyze the variable of RMC and RMS model due to the cut off point and bar width of the measured stress history which influencs the prediction of fatigue life in the steel railroad bridge. The simulated stress time history is carried out by the superposition method incorporating the vertical load with rotation moment obtained from the Hermition interpolation function, and compared with developing stress results from measured maxi mum stress. Through this study, we can estimate the remaining fatigue life from a safety point of view and comparative accuracy.

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Durability Study on Structural Strength due to the Shape of Excavator Wheel (굴삭기휠의 형상별 구조 강도에 대한 내구성 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.166-174
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    • 2013
  • This study investigates the strength durability on the results of structural and vibration analysis due to the shape of excavator wheel. As model 2 has the least stress by comparing three models with maximum equivalent stress, model 2 has most durability among three models at static analysis. Maximum equivalent stress is shown at the bottom part contacted with ground and this part on wheel is most affected by load in cases of all models. Safety factor can be decided with the value of 2.3 by considering the yield stress of this model. The range of maximum harmonic response frequencies becomes 6900 to 7000Hz. As model 2 has the least total deformation and equivalent stress at these critical frequencies, model 2 has the most durability at vibration analysis among three models. The structural and vibration analysis results in this study can be effectively utilized with the design of excavator wheel by investigating prevention and durability against its damage.

Fatigue Assessment of Steel Railway Bridge by Service Loading about 65 Years

  • Hong, Sung-Wook;Chai, Won-Kyu;Lee, Myeong-Gu
    • International Journal of Safety
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    • v.9 no.1
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    • pp.12-20
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    • 2010
  • In this study, a series of random field test and dynamic analysis in the time domain were carried out in order to find in the reason of fatigue damage of the main and the secondary members in the 3-span continuous steel plate girder railway bridge being under in service over 60 years. From the measured and the analyzed results, the stress distribution patterns were investigated for the members with fatigue damage. In addition, global and local numerical stress analysis was performed for the members damaged severely by corrosion, to estimate variation of the distribution by corrosion. Finally, a reasonable cut-off ratio in the steel plate railway bridge will be proposed by analyzing the equivalent stress ranges according the ratio.

Partially confined circular members subjected to axial compression: Analysis of concrete confined by steel ties

  • Eid, R.;Dancygier, A.N.
    • Structural Engineering and Mechanics
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    • v.21 no.6
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    • pp.737-765
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    • 2005
  • This paper presents a theoretical model for the behavior of partially confined axi-symmetric reinforced concrete members subjected to axial load. The analysis uses the theories of elasticity and plasticity to cover the full range of the concrete behavior. Analysis of the elastic range of the problem involves boundary conditions that are defined along a relatively simple geometry. However, extending the analysis into the plastic range involves difficulties that arise from the irregular geometry of the boundary between the plastic zone and the elastic zone, a boundary which is also changing as the axial load increases. The solution is derived by replacing the discrete steel ties with an equivalent tube of thickness $t_{eq}$ and by analyzing the concrete cylinder, which is uniformly confined by the equivalent tube. The equivalency criterion initiates from a theoretical analysis of the problem in its elastic range where further finite element analysis shows that this criterion is valid also for the plastic range of the cylinder material. According to the proposed model, the efficiency of the lateral reinforcement can be evaluated by the equivalent thickness $t_{eq}$. Comparison with published test results of confined reinforced concrete stress-strain curves shows good agreement between the test and the analytical results.

Fatigue Life Prediction of Welded Structural Material under Variable Loading (변동하중(變動荷重)을 받는 용접구조재(熔接構造材)의 피로수명(疲勞壽命) 예측(豫測))

  • Kim, Min-Gun;Kim, Dong-Yul
    • Journal of Industrial Technology
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    • v.18
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    • pp.187-193
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    • 1998
  • In this study, about the fatigue life of welded structure material under fluctuation loading, the prediction life which is produced by using the Histogram Recorder System was compared with the experimental life which is produced by the RMC model which is imported by conception of equivalent stress. In this result, this is represented few difference by comparing prediction life which is produced by damage analysis depended on Miner's rule, by using the Histogram Recorder System, with experimental life which is produced by the RMC load model which is imported by conception of equivalent of stress, therefore fatigue life is easily predicted by using Histogram Recorder System, and result of prediction has equivalent accuracy with other method which is more complex than the Histogram Recorder System. Besides the damage which is produced by stress which is high thirty percentage rank in the stress range of damage inducing, is nearly equal to the damage which is induced the rest of seventy percentage, there fore we can see that damage accumulation which is induced few time overload which is effected welded structure material is great.

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