• Title/Summary/Keyword: Equipment productivity

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Development and Implementation of Chain Metrics for Obtaining Lean Overall Equipment Effectiveness Using Availability Measures (시간가동률 척도에 의한 Lean OEE의 연계지표 개발 및 적용)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.14 no.2
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    • pp.147-158
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    • 2012
  • This paper aims to develop a new chain metrics for obtaining lean Overall Equipment Effectiveness(OEE) and present implementation strategy which considers the properties for Total Productive Maintenance(TPM) to reduce machine losses, Performance Analysis and Control(PAC) to reduce labor losses, Lean Production System(LPS) to reduce floor wastes, and Theory of Constraints(TOC) to minimize the problem of Capacity Constrained Resource(CCR). The study reviews the related literatures and reformulates the structure of machine losses, labor losses and field wastes. The research also develops the integrated productivity metrics according to time, units, reliability and maintainability. It is found that the study develops the actual productivity measure in terms of efficiency, effectiveness and standard productivity. In addition to that, it outlines and develops by using the integrated LPS and TPM, lean OEE measures such as Time Based Productivity(TBP), Unit Based Productivity(UBP), and Reliability & Maintainability Based Availability(RMBA). Implication examples are proposed to make it easier and available for practioners to understand the implementation strategies about TPM OEE, lean OEE and TOC OEE. Futhermore related to other studies, the research contributes to create a new chain productivity measures to clear the interrelationship concepts of productivity, efficiency and effectiveness. Moreover the paper develops the enhanced OEE measures by integration of TPM, PAC, LPS and TOC with the perspective of schedule, throughput, reliability, maintainability and availability.

A Conceptual Design of Around View Monitoring System for Construction Equipment

  • Yeom, Dong Jun;Seo, Jung Hoon;Hong, Jong Hyun;Kim, Young Suk
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.662-663
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    • 2015
  • Despite the improvement of productivity and cost, the operating of such equipments yet has been recognized as a 3D business which is a low wage and poor working environment business field. Accordingly, the number of such operators has been decreasing by time. Especially, construction equipment demands higher controlling skills and occasionally involved in critical accidents. Therefore, this study aims to suggest a conceptual design for an construction equipment Around View Monitoring system that visually assists the operator for more efficient operating. It is expected that the application of such technology for a construction equipment highly improves the productivity and work quality, moreover, prevents disastrous accidents that occur to labors.

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A Study on the Application of Transfer Equipment Pooling Systems for Enhancing Productivity at Container Terminals (컨테이너터미널에서 생산성 향상을 위한 이송장비 풀링시스템 적용방안에 관한 연구)

  • Cha, Sang-Hyun;Noh, Chang-Kyun
    • Journal of Navigation and Port Research
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    • v.38 no.4
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    • pp.399-407
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    • 2014
  • Due to the increase of container terminals, as the volume of terminals become distributed, the competition of preserving existing volume and inviting new volume are becoming fierce, and various ways for processing terminal volume and inviting volume are being sought. Container terminal efforts to maximize efficiency in order to improve the volume handling capability and productivity by both expansion of the latest equipment and development of the latest terminal system. There are a variety of factors that influence the improvement of productivity at container terminals. Among them, in the case of yard transfer equipment, if it were to convert from the method of a Yard Tractor(YT) being fixed allocated to a certain Gantry Cranes(GC) to a Pooling System that processes in a method that properly distributes and allocates a Yard Tractor(YT) to multiple Gantry Cranes(GC), the terminal productivity and the fusibility of YT may be increased. The KPI which is an indicator for the productivity at container terminals is GC productivity and since GC productivity cannot exceed the speed of physical GC operations, a Pooling System is applied to increase productivity which its meaning and effect is massive. Here in the Report, we produce the Pooling Algorithm system to improve the efficiency of the transported equipments in container terminal which is actually applying for this method and have compared Non pooling system with Pooling system in the fields. By introducing a transfer equipment pooling system and enhancing the productivity compared to other terminals, it may become an essential factor for increasing the continuous service quality and profitability in terms of terminal business.

A Study on the Development of Work-Crew Based Daily-Productivity for Representative B.O.Q Item in River Conservation Project (하천공사 대표공종의 작업조 구성 및 생산성 정보 개발)

  • Yoo, Duk-Yul;Park, Hyung-Keun;Lim, Hyeong-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.6
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    • pp.2519-2528
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    • 2013
  • The standard of estimate is being used as basic material for appropriating construction expenses of public institutions and private institutions. The present thesis aims to propose a new form of a standard of estimate and a calculation method of work amount of equipment by targeting a representative construction type selected at river reservation work. The present thesis expects that the convenience of users can be expanded by improving applicability of a standard of estimate and simplifying a calculation process of work amount of equipment in a process planning stage so that the provision of work crew lineup information and daily productivity information is possible by a standard of estimate. In case of river conservation work, because the variables called work conditions act very largely, there exists much difficulty for generalizing productivity information and work amount of equipment, but if its accuracy could be enhanced by improving continuous productivity information and work amount information of equipment, the simplification of process planning establishment and cumulative process through a standard of estimate would be possible.

Comparison of PCB Surface Treatment Effect Using UV Equipment and Atmospheric Pressure Plasma Equipment (UV 장비 및 대기압 플라즈마 장비를 이용한 PCB 표면 처리 효과 비교)

  • Ryu, Sun-Joong
    • Journal of the Microelectronics and Packaging Society
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    • v.16 no.3
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    • pp.53-59
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    • 2009
  • Low pressure mercury lamp type UV equipments have been widely used for cleaning and modification of PCB surfaces. To enhance the productivity of the process, we newly developed remote DBD type atmospheric pressure plasma equipment. The productivity of both equipments could be compared by measuring surface contact angle for various transferring speed. By the result of the measurement, we could verify that the productivity of the atmospheric pressure plasma be superior to the productivity of the UV equipment. XPS experiments confirmed that the surface effect of the UV and atmospheric pressure plasma processing are similar for each other. Organic contamination level was reduced after the processing and some surface elements were oxidized for both cases. Finally, the atmospheric pressure plasma equipment was adapted to flip chip BGA's flux printing process and it was concluded that the printing uniformity be enhanced by the atmospheric pressure plasma surface treatment.

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A Case Study of Simulation-based Feasibility Analysis of Replacement of Inspection Equipment for Switchboards (시뮬레이션 기반 배전반 검사장비 교체의 타당성 분석에 관한 사례연구)

  • Han, Young Jin;Yi, Do Yoon;Hong, Jun Pyo;Joo, Sung Ho;Kim, Gi Min;Park, Jaehun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.1
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    • pp.83-90
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    • 2022
  • This study deals with replacement analysis of deteriorated equipment for improving productivity of production system. Frequent breakdown of the deteriorated equipment causes a situation that reduces productivity such as low product quality, process delay, and repair cost. However, the replacement of new equipment will be required a high initial investment cost, so it is important to analysis the economic feasibility. Therefore, we analyze the effect of the production system due to the aging effect of the equipment and the feasibility of equipment replacement based on the economic analysis. The process flow, working time, logistics movement, etc. are analyzed in order to build the simulation modeling for a ship and land switchboard production system. Using numerical examples, the economic feasibility analysis of equipment replacement through replacement of existing deteriorated equipment and additional arrangement of new facilities is performed.

An Empirical Analysis on the Productivity of Coastal Fishery (연안어업 생산성에 관한 실증연구)

  • Eh, Young-Yang;Song, Dong-Hyo;Hwang, Seon-Jae;Park, Bo-Gyeong
    • The Journal of Fisheries Business Administration
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    • v.51 no.1
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    • pp.19-36
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    • 2020
  • The purpose of this paper is to analyze the productivity of the costal fisheries in Jeonnam Province. In this study, the operational characteristics and Cobb-Douglas production function of coastal fisheries were examined based on a research on the actual condition of costal fisheries (RACF). The statistical analysis of RACF data reveals that Cobb-Douglas production function consists of the three variables: fishing quantity per ton-age, the number of fisherman per ton-age and fishing equipment cost per ton-age. The results of this study show us that the relation and productivity between labor and capital of the operational equipment in the coastal fisheries. If extensive comparable biological and market data become available, analysis model can be widely applied to yield more accurate results.

Performance Evaluation of the Small Automatic Line Marking Equipment (소형 차선도색 자동화 장비의 성능 평가에 관한 연구)

  • Lee, Yongmun;Kim, Sangtae;Kim, Heungrae;Choi, Keechoo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.4
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    • pp.677-684
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    • 2016
  • In order to improve the nighttime visibility of the lane, the need for the development of the automated line marking equipment is on the rise. The purpose of this study is to suggest performance assessment methodology that can be assessed from various aspects such as productivity, safety and quality performance of line marking equipment and to comprehensively analyze the performance of hand-operated and automated equipment based on field test. The following shows the results. It suggested a methodology capable of analyzing the performance of the line marking equipment in terms of productivity, safety and quality. Automated equipment for line marking was analyzed that can be obtained productivity achievement rate of 156.3% as compared with hand-operated equipment. On the basis of the expert advise and literature review, we derived twelve safety factors and ten quality factors of unit work in line marking. By utilizing the AHP technique, we estimated the importance of safety and quality factors. Automated equipment for line marking was analyzed to have been able to expect safety improvement rate of 49.8% and quality improvement rate of 47.2%. It is expected that the performance assessment methodology suggested in this study will be useful in analyzing objective and quantitative validity and expected effectiveness of the line marking equipment.

Database establishment method for process scheduling by means of simulation (시뮬레이션 기법 기반 공정계획 수립을 위한 데이터베이스 구축 방법론)

  • Ko, Yong-Ho;Noh, Jae-Yun;Ngov, Kheang;Shin, Do-Hyoung;Han, Seung-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.69-70
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    • 2022
  • The domestic process planning generally relies on calculations based on the construction-standard-production-rate. This method requires trial and error practice during the construction phase to deduce the optimized equipment combination for time and cost. Trial and error during construction can lead to cost overruns and schedule delays. Accordingly, this paper suggests an advanced method for establishing a productivity database based on combinations of equipment and also considering site conditions in order to reduce the timely effort for deducing the optimized equipment combination. For this purpose DES (Discrete Event Simulation) model was developed based on the information provided in the construction-standard-production-rate.

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Development of an Equipment Operating System for Effective Earthwork Operations (효율적인 토공작업을 위한 건설장비 운영시스템 개발)

  • Ahn, Seo-Hyun;Kim, Sung-Keun;Lim, So-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.1
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    • pp.153-166
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    • 2017
  • Recently, the construction industry has been pursuing economical construction by introducing improved construction equipment and methods. However, in many cases, the equipment operation according to the intuition of the field manager and in the manner of traditional methods impedes the increase in effectiveness in terms of productivity and economy. The performance of new construction equipment has rapidly improved; however, the maximum effect of mechanized construction cannot be obtained unless the effective management and operation methods are implemented. According to the expert survey, it has been discovered that the problems of conventional construction equipment operation methods can be classified into several categories: allocation of construction equipment that is not suitable for the construction work, the combination of equipment that does not take into consideration real-time field situations, the decline in the skill of the construction equipment drivers, and lack of real-time access to necessary information. This paper proposes a construction equipment management system to solve these problems. The construction equipment management system can provide a method to maximize the work rate of the construction equipment fleet by developing an equipment allocation plan based on field conditions, whenever necessary, and transferring this information to the construction equipment drivers in real time. Ultimately, it is believed that the application of the construction equipment operation system in the field will make it possible to reduce carbon emissions by improving productivity and reducing fuel consumption.