• Title/Summary/Keyword: Equipment failure analysis

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Unstructured Data Analysis using Equipment Check Ledger: A Case Study in Telecom Domain (장비점검 일지의 비정형 데이터분석을 통한 고장 대응 효율화 사례 연구)

  • Ju, Yeonjin;Kim, Yoosin;Jeong, Seung Ryul
    • Journal of Internet Computing and Services
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    • v.21 no.1
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    • pp.127-135
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    • 2020
  • As the importance of the use and analysis of big data is emerging, there is a growing interest in natural language processing techniques for unstructured data such as news articles and comments. Particularly, as the collection of big data becomes possible, data mining techniques capable of pre-processing and analyzing data are emerging. In this case study with a telecom company, we propose a methodology how to formalize unstructured data using text mining. The domain is determined as equipment failure and the data is about 2.2 million equipment check ledger data. Data on equipment failures by 800,000 per year is accumulated in the equipment check ledger. The equipment check ledger coexist with both formal and unstructured data. Although formal data can be easily used for analysis, unstructured data is difficult to be used immediately for analysis. However, in unstructured data, there is a high possibility that important information. Because it can be contained that is not written in a formal. Therefore, in this study, we study to develop digital transformation method for unstructured data in equipment check ledger.

Parts Stresss Analysis for Reliability Prediction of Control Module in Plant (부품부하분석을 이용한 발전소 제어모듈의 신뢰도 예측)

  • 김대웅;강희정
    • Journal of Energy Engineering
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    • v.4 no.3
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    • pp.338-343
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    • 1995
  • The objective of this study is to predict the reliability of the electronic control module at ROD control system in nuclear power plant. Maintaining of the reliability is important issue in the complext system like nuclear plower plant, military equipment, satelite system, etc., because the failure of reliability brings etravagant economic loss and deteriorates public acceptance. In addition to the prediction of reliability, the fators affect the reliability including operating condition, environment, temperature and quality factors were analyzed and simulated. The result shows that the quality factors are more critical for the higher reliability than other two factors.

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A Study on the Temperature Environmental Test Standards (온도 환경시험 표준규격에 관한 연구)

  • Lee Kwan-Hun;Kim Joon-Won
    • Journal of Applied Reliability
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    • v.5 no.2
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    • pp.209-219
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    • 2005
  • The required standards for environmental tests for communication and electronic equipment used currently are not standards into which the Korean climate and use environment are taken into consideration. But the most used environmental testing standards of the U.S. army(MIL-STD-810) has been used without taking into consideration the Korean domestic situation and conditions by simply translating the US standards. Adherence to these standards may increase in the manufacturing costs according to excessively strict standards. Therefore, this paper will propose a new environmental test standards for temperature.

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Failure rate analysis of distribution equipment using survey (설문조사를 이용한 배전설비의 고장률 분석)

  • Chae, Woo-Kyu;Park, Chang-Ho;Kim, Suk-Cheol
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.677-678
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    • 2007
  • 배전계통의 신뢰도를 추정하기위한 첫 단계는 배전설비의 고장률 분석이다. 고장률 분석을 위한 여러 가지 방법이 있지만, 본 논문에서는 유지보수 담당자들을 대상으로 설문조사를 실시하였고 그 결과를 분석하였다. 설문조사는 지역 및 기후가 배전설비의 수명에 미치는 영향도 및 설비의 예상수명에 대한 질문으로 이루어 졌다. 통계적 관점에서 자료가 충분하지는 않지만 지역 및 기후가 배전설비의 수명에 뚜렷한 영향을 주는 것으로 분석되었다.

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Software Development for the Construction of Periodic Maintenance System (정기보전체계 구축을 위한 소프트웨어개발)

  • 김재중;김원중
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.115-122
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    • 1995
  • This paper is developed with software system for the construction of periodic maintenance. The system includes records of equipment, maintenance work, failure mode analysis and work standards of maintenability, inspection & repair to establish periodic maintenance system. And the software program is designed with user-oriented to analyze maintenance data and maintenance system of periodic interval times. Also machine operator can easily apply maintenance management system in production & manufacturing field. Visual Basic in the environment of Window system is used as computer program language for graphics and data base management in IBM PC.

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Development and Performance Improvement of old Aluminum Extruder Remanufacturing Technology (노후된 알루미늄 압출기의 재제조 기술 개발 및 성능 개선)

  • Sang-Min Yoon;Hang-Chul Jung;Man-Seek Kong
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.95-103
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    • 2023
  • The domestic remanufacturing industry is concentrated in auto parts, so it is necessary to expand into various industries. In the domestic aluminum industry, the extrusion process accounts for more than 40% of the total, but the old and management of the extrusion equipment is not done properly. In particular, the extruder has a structure in which equipment is not replaced until major parts are damaged or worn, so there are problems such as lower process precision, productivity and production efficiency compared to new equipment, and high maintenance costs. In this study, the old extruder was remanufactured for major high-risk parts through Failure Mode and Effect Analysis(FMEA), and the process level and performance of the extruder were evaluated before and after remanufacturing. Compared to the existing extruder, the standard deviation of the remanufacture extruder was reduced by 93.5%, 57.9%, and 70.0%, respectively, in major process control items such as container temperature, billet temperature, and ram speed, keeping performance constant. In addition, it was possible to produce products with complex shapes that could not be produced before due to problems such as dimensional deviation within tolerances. In this study, remanufacturing guidelines were presented by analyzing the effect of failure modes of the old extruder, and the performance improvement of the extruder was confirmed.

Estimation of Motor Deterioration using Pulse Signal and Insulation Resistance Measurement Algorithm (펄스 신호 및 절연저항 측정 알고리즘을 이용한 전동기 열화 추정)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.22 no.5
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    • pp.111-116
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    • 2022
  • The causes of motor burnout include overload, phase loss, restraint, interlayer short circuit, winding ground fault, instantaneous overvoltage, and the rotor contacting the stator, leading to insulation breakdown, leading to breakdown or electrical accidents. Therefore, equipment failure causes not only loss due to cost required for equipment maintenance/repair, but also huge economic loss due to productivity decrease due to process stop because the process itself including the motor is stopped. The current level of technology for diagnosing motor failures uses vibration, heat, and power analysis methods, but there is a limit to analyzing the problems only after a considerable amount of time has passed according to the failure. Therefore, in this paper, a device and algorithm for measuring insulation resistance using DC AMP signal was applied to an industrial motor to solve this problem. And by following the insulation resistance state value, we propose a diagnosis of deterioration and failure of the motor that cannot be solved by the existing method.

Reliability Growth Analysis for Next-Generation High-speed Train (차세대 고속열차의 신뢰성 성장 분석)

  • Noh, Hee-Min;Kim, Seog-Won
    • Journal of the Korean Society for Railway
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    • v.18 no.3
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    • pp.186-193
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    • 2015
  • In this paper, a reliability growth analysis for a next-generation high-speed train was conducted. First, the high-speed train was decomposed into 6 sub-systems and main equipment of the high-speed train was derived from functional diagrams. Next, failure rates were calculated for each sub-system from the failure data obtained during commissioning tests. Then, reliability growth analysis was conducted for the high-speed train using the Duane model. The results show that activities to increase reliability were carried out throughout the test runs from the reliability growth results.

Lifetime prediction of bearings in on-board starter generator

  • Zieja, Mariusz;Tomaszewska, Justyna;Woch, Marta;Michalski, Mariusz
    • Advances in aircraft and spacecraft science
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    • v.8 no.4
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    • pp.289-302
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    • 2021
  • Ensuring flight safety for passengers as well as crew is the most important aspect of modern aviation, and in order to achieve this, it is necessary to be able to forecast the durability of individual components. The present contribution illustrates the results of a computational analysis to determine the possibility of analysing the prediction of bearing durability in on-board rotating equipment from the point of view of thermal fatigue.In this study, a method developed at the Air Force Institute of Technology was used for analysis, which allowed to determine the bearing durability from the flight altitude profile. Two aircraft have been chosen for analysis - a military M-28 and a civilian Embraer. As a result of the analysis were obtained: the bearing durability in on-board rotating devices, average operation time between failures, as well as failure rate. In conclusion, the practical applicability of this approach is demonstrated by the fact that even with a limited number of flight parameters, it is possible to estimate bearing durability and increase flight safety by regular inspections.

A Study of Failure Analysis on the Communication Equipment of common-basestation in the Subway (지하철내 공용기지국 통신장비 장애 분석에 관한 연구)

  • 신지윤;박덕규
    • Proceedings of the Korea Contents Association Conference
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    • 2003.05a
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    • pp.443-448
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    • 2003
  • Ministry of Information and Communication(MIC) requires telecompanys to be base station sharing in order to prevent the duplicated investment and environmental destruction due to indiscreet constructions of a basestations for enlarging its own service area among telecompanys. This paper discussed the troubles of mobile communication services to be generated in common-basestation at the subway, such as factors of power obstacles, communication equipment and establishment obstacles. The content of this paper is helpful in organizing the basestation sharing of IMT-2000 and the 4th generation mobile system, and provides the basic of a higher quality service for common-service communication.

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