• Title/Summary/Keyword: Equipment failure analysis

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Case Study of Design and Implementation for Hadoop-Based Integrated Facility Monitoring System (하둡 기반의 통합설비 모니터링시스템 설계 및 구현 사례 연구)

  • Kim, Sangrak;Jang, Gilsang;Cho, Chiwoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.40 no.1
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    • pp.34-42
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    • 2014
  • SCADA and DCS that have performed automatic control and monitoring activities increase the productivity of enterprise in industries. In such systems, although their performance had been improved, there are still many deficiencies in predictive maintenance which can foresee the risk of any kinds of accidents. Because the data acquisition systems of main facilities are being distributed throughout the whole plant and therefore, integration of data obtained from the systems is very difficult. Accordingly, techniques that acquire meaningful information from the gathered data through realtime analysis still need to be improved. This paper introduces a developed facility monitoring system which can predict equipment failure and diagnose facility status through big data analysis to improve equipment efficiency and prevent safety accidents.

Reliability improvement method in weapon systems through field failure data analysis (무기체계 고장사례분석으로 본 무기체계 신뢰성 개선방안)

  • Song, Il-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.110-117
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    • 2018
  • Recently, as weapon systems have become more complex and multi-functional, the difficulty of the operation and maintenance of weapon systems in the military have become increasingly difficult. On the other hand, the service period of operations and maintenance workers who perform operations and maintenance has been shortened, and the skill of system operation and maintenance has been lowered. This complexity and multi-functionality of equipment cause malfunctions and errors of users and maintenance personnel, and degradation of the reliability affects availability and combat readiness. In addition, life cycle costs have been gradually increasing. Therefore, I would like to suggest an improvement plan of the design of weapon systems and ILS (Integrated Logistics Support) in order to examine the implications of failure in the military. The weapon system is operated in the ROK Navy. Data from 730 cases of failure of weapon systems was collected, and analyzed. The results of the analysis are classified into failures that can be prevented in advance and failures that cannot be prevented. This shows the portion of preventable failures in weapon systems and proposes measures to minimize failures.

A Study on the Maintenance Policy Considering the Failure Data of the EMU Braking System and the Cost Function (전동차 제동장치의 고장데이터와 비용함수를 고려한 유지보수 정책에 관한 연구)

  • Han, Jae-Hyun;Kim, Jong-Woon;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.13-19
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    • 2015
  • Railway vehicle equipment goes back again to the state just before when failure by the repair. In repairable system, we are interested in the failure interval. As such, a statistical model of the point process, NHPP power law is often used for the reliability analysis of a repairable system. In order to derive a quantitative reliability value of repairable system, we analyze the failure data of the air brake system of the train line 7. The quantitative value is the failure intensity function that was modified, converted into a cost-rate function. Finally we studied the optimal number and optimal interval in which the costs to a minimum consumption point as cost-rate function. The minimum cost point was 194,613 (won/day) during the total life cycle of the braking system, then the optimal interval were 2,251days and the number of optimal preventive maintenance were 7 times. Additionally, we were compared to the cost of a currently fixed interval(4Y) and the optimum interval then the optimal interval is 3,853(won/day) consuming smaller. In addition, judging from the total life, "fixed interval" is smaller than 1,157 days as "optimal interval".

LTE Mobility Enhancements for Evolution into 5G

  • Park, Hyun-Seo;Choi, Yong-Seouk;Kim, Byung-Chul;Lee, Jae-Yong
    • ETRI Journal
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    • v.37 no.6
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    • pp.1065-1076
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    • 2015
  • Network densification is regarded as the dominant driver for wireless evolution into the era of 5G. However, in this context, interference-limited dense small cell deployments are facing technical challenges in mobility management. The recently announced results from an LTE field test conducted in a dense urban area show a handover failure (HOF) rate of over 21%. A major cause of HOFs is the transmission failure of handover command (HO CMD) messages. In this paper, we propose two enhancements to HO performance in LTE networks - radio link failure-proactive HO, which helps with the reliable transmission of HO CMD messages while the user equipment is under a poor radio link condition, and Early Handover Preparation with Ping-Pong Avoidance (EHOPPPA) HO, which assures reliable transmission of HO CMD under a good radio link condition. We analyze the HO performance of EHOPPPA HO theoretically, and perform simulations to compare the performance of the proposed schemes with that of standard LTE HO. We show that they can decrease the HOF rate to nearly zero through an analysis, and based on the simulation results, by over 70%, without increasing the ping-pong probability.

Failure Prognostics of Start Motor Based on Machine Learning (머신러닝을 이용한 스타트 모터의 고장예지)

  • Ko, Do-Hyun;Choi, Wook-Hyun;Choi, Seong-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.85-91
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    • 2021
  • In our daily life, artificial intelligence performs simple and complicated tasks like us, including operating mobile phones and working at homes and workplaces. Artificial intelligence is used in industrial technology for diagnosing various types of equipment using the machine learning technology. This study presents a fault mode effect analysis (FMEA) of start motors using machine learning and big data. Through multiple data collection, we observed that the primary failure of the start motor was caused by the melting of the magnetic switch inside the start motor causing it to fail. Long-short-term memory (LSTM) was used to diagnose the condition of the magnetic locations, and synthetic data were generated using the synthetic minority oversampling technique (SMOTE). This technique has the advantage of increasing the data accuracy. LSTM can also predict a start motor failure.

The optimum damper retrofit of cabinet structures by genetic (유전자알고리즘을 이용한 캐비닛 구조의 최적감쇠보강)

  • 이계희;최익창;하동호
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.379-386
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    • 2004
  • The optimal seismic retrofitting of NPP(Nuclear Power Plant) cabinet structures that contained class 1 relays were studies in this paper. During earthquake event, the failure modes of relays are not appeared in form of structural failure, but are appeared in form of contact chatter of relay. Therefore, the retrofitting of cabinet has to be aimed to the reducing of the structural response, such as acceleration. In this study, the optimal characteristic values of dampers were searched by μ-GA (micro-Genetic Algorithm) scheme for several installation patterns. To keep accuracy and efficiency of analysis, the structural models of cabinet were considered as a frame structure. The responses of structure were obtained in form of acceleration response spectra derived from the results of nonlinear time history analysis including damping nonlinearity. The fitness function of the optimum procedure was constructed based on the ratio of maximum spectral value and target GERS (General Equipment Ruggedness Spectra). The results show the good improvements of fitness fur adequate retrofitting pattern. Especially, the improvements of fitness were remarkable when the damping exponents are proper.

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Reliability Analysis of the railway signalling system which applied to the KNR ERP(Enterprise Resource Planning) Classification System (철도경영혁신 ERP 분류체계에 따른 철도신호시스템의 신뢰성 분석)

  • Cho, Rae-Hyuck;Park, Chae-Young;Min, Young-Hee;Yun, Hak-Sun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.993-999
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    • 2007
  • With the introduction of the RAMS(Reliability, Availability, Maintainability, Safety), the interest of the system assurance has been increased. First of all, fast-growing electronic circuit requires analyzing the failure rates, by dividing the signalling system more specifically. Since 2005, the K.N.R (Korean National Railway) has incorporated ERP(Enterprise Resource Planning) in order to establish the complete status as the top international comprise, therefore while ordering the project, it has established the classification system and then has been applying to ERP system in 2007. Due to the complex of the classification system, the reliability analysis of the signalling system was assessed with the limit of IXL ATP with On-board and wayside equipment. This paper assumed MTBF(Mean Time Between Failure), MTTR((Mean Time Between Repair) of total signalling system, by using the classification of ERP program.

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Introduction of the field - test evaluation system in KEPCO (배전 실증시험장 시스템 현황 소개)

  • Kim, Dong-Myung;Choi, Sun-Kyu;Jang, Sang-Ok;Oh, Jae-Hyoung
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.05a
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    • pp.81-85
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    • 2004
  • This paper describes the testing facility to demonstrate the performance of the distribution class circuit breakers and switchgears and the testing methods. The field-test evaluation system consists of two parts. One is the distribution system for simulation of the condition on interruption mode of switches which are installed in the system and tested by the AFG(Artificial Fault Generator) and the thunderbolt generator just like in the real field. The other is a laboratory for confirmation or the important characteristics regarding to the insulation, gas, environment durability of equipment. For the fatal failure mode, a FMEA(Failure Modes and Effects Analysis) technique which is a kind of a structural analysis to consider a counter-plan was emploved.

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Histogram Learning-based Solar Power Plant Failure Reading System (히스토그램 학습 기반 태양광발전소 고장 판독 시스템)

  • Youm, SungKwan;Shin, Kwang-Seong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.572-573
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    • 2021
  • By optimizing the development of IoT-type thermal image-based photovoltaic fault detection equipment and interworking with drones using a drone with an intelligent path movement function, real-time analysis of the acquired image data facilitates fault reading of solar power plants. , design a system that can read out the failure of a solar panel using the image subtraction analysis technique and the presentation of the basic technology that can improve the power generation rate of the solar power plant and make an efficient maintenance model.

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Real-time Natural Disaster Failure Analysis Information System Development using GIS Environment (GIS환경의 실시간 자연재해정보를 연계한 재해고장분석시스템 개발)

  • Ahn, Yeon-S.
    • Journal of Digital Contents Society
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    • v.10 no.4
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    • pp.639-648
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    • 2009
  • Earth's environment issues are introduced recently and every year the social loss have been occurred by the impact of various disaster. This kind of disaster and weather problems are the increasing reason of electricity transmission network equipment's failures because of exposing by the natural environment. The emergency and abnormal status of electricity equipment make the power outage of manufacturing plant and discomfort of people's lives. So, to protect the electricity equipment from the natural disasters and to supply the power to customer as stable, the supporting systems are required. In this paper, the research results are described the development process and the outcomes of the real-time natural disaster failure analysis information system including the describing about the impact of disaster and weather change, making the natural weather information, and linking the realtime monitoring system. As of development process, according to application development methodology, techniques are enumerated including the real time interface with related systems, the analysing the geographic information on the digital map using GIS application technology to extract the malfunction equipment potentially and to manage the equipments efficiently. Through this system makes remarkable performance it minimize the failures of the equipments, the increasing the efficiency of the equipment operation, the support of scientific information related on the mid-term enhancement plan, the savings on equipment investment, the quality upgrading of electricity supply, and the various supports in the field.

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