• 제목/요약/키워드: Equipment failure analysis

검색결과 344건 처리시간 0.026초

굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발 (Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device)

  • 백희승;신종호;김성준
    • 드라이브 ㆍ 컨트롤
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    • 제18권1호
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.

합금화 용융아연 도금강판의 가공시 손상모델을 이용한 도금층 파우더링에 관한 유한요소 해석 (Finite Element Analysis of Powdering of Hot-dip Galvannenled Steel using Damage Model)

  • 김동욱;김성일;장윤찬;이영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.215-222
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    • 2007
  • Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and there for is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. In addition, forming equipment might be polluted with debris by powdering. Therefore, various research have been carried out to prohibit powdering fur improving the quality of GA steel. This paper carried out finite element analysis combined with damage model which simulate the failure of local layer of hot-dip galvannealed steel surface during v-bending test. Since the mechanical property of intermetallic compound was unknown exactly, we used the properties calculated from measurements. The specimen was divided into substrate, coating layer and interface layer. Local failure at coating layer or interface layer was simulated when elemental strain reached a prescribed strain.

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A Study on the Structural Characteristics and Shape of Outfitting Equipment Support in a 300K DWT Crude Oil Tanker

  • Jeong, Kwang-Woon;Chung, Han-Shik;Jeong, Hyo-Min;Ji, Myoung-Kuk;Kim, Jeong-Tae
    • 동력기계공학회지
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    • 제18권6호
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    • pp.180-185
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    • 2014
  • Due to the larger and high-speed vessels recently constructed, output and speed of the engines for propulsion or power generation is increasing. These high-power and high-speed engine of the ship is becoming as a major contributor causing excessive noise and vibration. Other fittings as well as equipment installed on board, it makes equipment failure or other defect by resonance. This causes a lot of M/H(Man Hour) for repairs and the reliability of the company is invading even be negative because the clients give much comment. Thus, it's being studied for any fittings installed on board to maintain the safe operation and to prevent any problem during the performance in any operating conditions. In this study, it was investigated to solve these problems for the supports of the various fittings for easy installation-related support that each type of intensity and shape and manufacturing method using structural analysis program(DNV Nauticus Hull 3D Beam). Namely, it would be applied to the very large crude carriers in consideration of mechanics of materials of the support equipment by providing the fact that dynamics analysis of the structural characteristics of the equipment and the support of the production installation is easy and productivity can be high standards for geometry and thereby to simplify the analysis task to design changes at the same time and to minimize the reinforcement for the supports.

승용차용 전장시험 자동화 시스템 설계 (Design of an Automatic Test System for Electronic Equipments in Vehicles)

  • 이창훈;김유남
    • 한국자동차공학회논문집
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    • 제9권1호
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    • pp.131-138
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    • 2001
  • The performance analysis of an electronic equipment test is very complicate due to the variety o vehicles. In this study, automatic design system for the electronic equipment test has been carried out using the standard load patterns. For the test, standard signal patterns for each item are modeled. The test items can be decided by the user by means of these patterns. Also, engineering software modules are developed and proved to be very efficient for analyzing the test results statistically. Experiments are performed for the test system in the vehicle assembly line. By analyzing the test results, it is found that bad samples can be detected without failure. Also, the engineering software modules provide an analytical tool for the automation of the test process.

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Wireless Application Protocol을 이용한 기자재 관리 정보시스템 (Equipment Management Information System Using Wireless Application Protocol)

  • 임영문;최영두;김홍기
    • 대한안전경영과학회지
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    • 제2권3호
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    • pp.129-140
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    • 2000
  • Nowadays the role of information systems is getting more and more increased according to the development of information technology. In order to manage complex, various and huge data, it is vital to construct efficient information system. For this effective information system, data have properly to be stored, encoded and represented when needed. This paper presents equipment management information system using wireless application protocol. This system enables us to have remote control of data searching and data management. Also, through the technique of data mining, database resulted from this system can be utilized into expectation and analysis about life-cycle, characteristic, and failure time of equipment, pattern recognition of users, and state of movement, etc.

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저하중용 후설치 세트앵커의 전단파괴거동에 관한 매개변수 연구 (A Parameter Study on the Shear Failure Behavior of Post-installed Set Anchor for Light Load)

  • 엄찬희;유승운
    • 한국구조물진단유지관리공학회 논문집
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    • 제19권3호
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    • pp.55-63
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    • 2015
  • 콘크리트용 후설치 세트앵커는 콘크리트가 경화된 후에 설치되는 앵커이며 시공 장비의 발달과 시공의 유연성 및 용이성으로 사용량이 증가하고 있는 실정이다. 전단하중을 받는 앵커는 강재 파괴, 콘크리트 파열파괴, 콘크리트 프라이아웃 파괴 등의 대표적인 파괴모드를 보인다. 본 연구에서는 매입깊이, 연단거리 및 콘크리트 강도를 변수로 한 세트앵커의 실험 및 유한요소 해석 결과를 통하여 콘크리트에 매입된 저하중용 후설치 세트앵커의 전단 파괴거동에 미치는 영향을 규명하는 것을 그 목적으로 한다. 매입깊이 변수의 실험 결과 매입깊이가 얕을수록 콘크리트 강도의 영향이 큰 것으로 나타났다. 연단거리 변수의 실험 결과 동일한 파괴모드를 보이면서 콘크리트 강도의 영향이 크지 않은 것으로 나타났다. 강재 파괴가 발생한 실험 결과를 비교해 보았을 때 콘크리트 강도가 클수록 변위가 상대적으로 더 작게 나타났다.

Investigation of the Contributions of Creep and Thermal Fatigue to Failure of a High-Intermediate Pressure Steam Turbine Casing

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • 제6권1호
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    • pp.41-47
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    • 2020
  • The contribution of damage mechanisms to failure of steam turbine casing made of Cr-Mo-V steel was investigated. Creep-fatigue interaction on the HP side corner of turbine casing was revealed as the root cause of the catastrophic failure performed by metallurgical analysis. The steady-state pressure and transient thermal stress were analyzed based on the actual operating condition of the thermal plant. Damage of creep-fatigue interaction to crack initiation was evaluated with multiaxial effects. The contribution ratio of creep and fatigue to the crack initiation was estimated to 3:1. Temporary geometrical correct action with repair weld was executed. For long-term operation, design improvement of casing equipment for creep resistance should be needed.

수리온 데이터획득/처리장치 동작회로 및 소프트웨어 개선을 통한 비행안전성 향상 (Flight Safety Improvement on Surion through Circuit Design and Software Reformation of Data Acquisition Unit)

  • 전병규;정상규;김영목;장인기
    • 한국항행학회논문지
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    • 제19권5호
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    • pp.370-378
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    • 2015
  • 데이터획득/처리장치는 수리온의 2차양산 항공기에 최초 적용하기 위해 개발한 항공기 구성품으로서 엔진, 동력전달, 유압 등 항공기의 주요 계통의 정보를 처리, 타 계통 및 조종사에게 제공한다. 그러나 항공기 생산시험비행 중 해당 구성품과 관련된 여러 결함이 발생하였으며, 장비의 중요성을 고려할 때 긴급하고 확실한 개선이 요구되었다. 본 논문에서는 항공기에서 발생한 결함을 유형별로 분석하고 그 결과를 바탕으로 동작회로와 소프트웨어 전반에 걸쳐 원인분석 및 개선형상을 검증한 결과를 기술하였다. 특히 결함주입기법 기반의 항공기 연동시험을 통해 구성품 장비단위 뿐 아니라 체계단위에서 효과적으로 개선형상을 검증하였으며 이를 통해 수리온 비행안전성 및 품질 신뢰성을 크게 향상시킬 수 있었다.

소형 압력 용기의 변형 및 파열 경향에 대한 연구 (A Study on the Propensity for the Deformation and Failure of a Small Pressurized Cylinder)

  • 임상식;장갑만;이진한;최예루;김기범
    • 에너지공학
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    • 제23권3호
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    • pp.146-149
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    • 2014
  • 캠핑 문화에서 주로 사용되던 부탄의 경우 증기압이 낮아 안전성의 확보가 쉽지만, 기화점이 높아 사용자의 부주의와 사고를 유발하는 계기가 되었다. 이와 같은 연유로 최근 부탄 연료의 불편함을 대체 할 캠핑용 연료로써 프로판 공급의 필요성이 대두 되었고, 프로판 용기의 개발이 진행되었다. 프로판은 연료 특성상 높은 증기압을 가지고 있어, 용기 제작에 있어 내압 성능이 가장 중요한 요소이다. 따라서 본 논문에서는 소형 프로판 용기의 내압 성능을 결정하는 하부 경판 변화에 따른 역학적 변화를 이론적으로 접근하였으며, 수압가압 실험을 통해 압력 용기의 변형 및 파열 특성을 관찰 하였다. 프로판 용기 하부 경판의 두께가 0.25 mm증가 시 2.5 MPa의 내압성능이 향상되고, 곡률반경이 62 mm 감소 시 내압성능이 1.5 MPa 향상 되었다. 이론과 실험 결과의 비교를 토대로 향후 소형 프로판 압력 용기의 개선 방안을 제시하였으며, 이는 추후 소형 프로판 압력 용기의 보급에 있어 기초 자료가 될 것으로 기대된다.

PST측면에서의 과전류 보호용PTC 소자의 개념 정립 및 Failure-Mode 분석 (The Conception & Fail-Mode Analysis of PTC Thermistor for Over-Current Protection)

  • 박준호
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2001년도 춘계학술대회
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    • pp.67-75
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    • 2001
  • Circuitry to be connected to a Telecommunication Network consists of SELV CIRCUITS or TNV CIRCUITS. So International Standards, like as ITU-T Recommendation K.11, UL 1950, CSA C22.2 950 have been taken to reduce the risk that the Overvoltages from the power lines and from electrictraction lines, that may be received from the telecommunication network. Legal requirements may exist regarding permission to connect equipment having PTC components to a telecommunication network. Surge suppressors that bridge the insulation shall have a minimum d.c. sparkover voltage of 1.6 times the rated voltage or 1.6 times the upper voltage of the tared voltage range of the equipment. If left in place during electric strength testing of insulation, they shall not be damaged. In this work, The Conception & Fail-Mode Analysis of PTC components for Over-Current Protection is proposed. It guarantees the protection for PL Claim about this Subject.

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