• Title/Summary/Keyword: Equipment failure analysis

검색결과 344건 처리시간 0.032초

신뢰도중심정비에 의한 석탄취급설비 정비주기선정 (Selection of Maintenance Interval Based on RCM for a Coal Handling Equipment)

  • 조일용;문승재
    • 플랜트 저널
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    • 제9권4호
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    • pp.37-42
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    • 2013
  • 화력발전소와 같은 대규모 플랜트 설비는 복잡하여 고장이 발생할 경우 고장발생 설비, 시기 및 원인을 정확하게 파악하는 것이 쉽지 않기 때문에 무엇보다 고장을 사전에 예방하는 것이 중요하다. 최근 들어 정비업무에 대한 관점과 중요성이 점차 변화해 가고 있고 주기정비 방식에서 벗어나 상태기반 정비방식으로 발전되고 있다. 본 연구에서는 상태정비에 주안점을 두고 신뢰도중심정비 방법을 화력발전소, 특히 석탄취급설비에 적용하여 정비주기를 선정하고자 하였다.

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Thermo-mechanical stress analysis of feed-water valves in nuclear power plants

  • Li, Wen-qing;Zhao, Lei;Yue, Yang;Wu, Jia-yi;Jin, Zhi-jiang;Qian, Jin-yuan
    • Nuclear Engineering and Technology
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    • 제54권3호
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    • pp.849-859
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    • 2022
  • Feed-water valves (FWVs) are used to regulate the flow rate of water entering steam generators, which are very important devices in nuclear power plants. Due to the working environment of relatively high pressure and temperature, there is strength failure problem of valve body in some cases. Based on the thermo-fluid-solid coupling model, the valve body stress of the feed-water valve in the opening process is investigated. The flow field characteristics inside the valve and temperature change of the valve body with time are studied. The stress analysis of the valve body is carried out considering mechanical stress and thermal stress comprehensively. The results show that the area with relatively high-velocity area moves gradually from the bottom of the cross section to the top of the cross section with the increase of the opening degree. The whole valve body reaches the same temperature of 250 ℃ at the time of 1894 s. The maximum stress of the valve body meets the design requirements by stress assessment. This work can be referred for the design of FWVs and other similar valves.

Failure of Ammonia Synthesis Converter Due to Hydrogen Attack and Its On-Stream Assessment Using ToFD Method

  • Albiruni, Farabirazy;Lee, Joon-Hyun
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.132-137
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    • 2008
  • A failure analysis of ammonia converter which suffered hydrogen attack in two years since its initial operating time was presented. It is constructed from 2.25 Cr.1 Mo steel. Analysis showed that the failure on closing seam weld joint was due to local improper post weld heat treatment (PWHT). Improper PWHT can introduce high residual stresses in thick-walled pressure vessel. High residual stress level in weld joint is very prone to hydrogen attack for any components which are operating in hydrogen gas environment. The repair procedures based on the principle to decrease the residual stress then proposed. The repair was controlled very carefully by applying several nondestructive tests in the each stage of repair. To assure the successful of the proposed repair, after one year since repair time, high temperature ultrasonic and TOFD methods were applied on-stream to this equipment in order to evaluate its post repair condition. The two methods showed good results on the repaired area.

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철도차량의 RCM 분석을 위한 유지보수비용 산출방안 (Calculation of Maintenance Cost for RCM Analysis of Railway Vehicle)

  • 이창환;박병노;임성수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1481-1486
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    • 2008
  • To apply more effective the RCM analysis for railway vehicle, the maintenance cost per equipment should be considered together with failure criticality per equipment considered in existing. This paper is described the systematic calculation of maintenance cost considering the RCM analysis of railway vehicle. To calculate the maintenance cost systematically, the cost breakdown structure was established, and basic cost information and calculated cost items were defined. In addition, the linking between calculated cost and RCM analysis was considered. In future, this proposal would be used to analysis of cost effectiveness through RCM analysis of railway vehicle.

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LNG-FPSO Topside 장비를 위한 보전시스템 개발을 위한 사례 연구 (Case Study for Development of Maintenance System for Equipment of LNG-FPSO Topside)

  • 이순섭;김종왕
    • 한국해양공학회지
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    • 제28권6호
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    • pp.533-539
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    • 2014
  • A maintenance system for an offshore plant uses an optimal maintenance method, process, and period based on operation information data and economic evaluation techniques. Maintenance is performed after one or more indicators show that equipment is going to fail or that equipment performance is deteriorating. A maintenance system is based on the use of real-time data to prioritize and optimize the LNG-FPSO topside equipment resources.

철도차량의 저상 및 고상 승강장 겸용 승강문 스텝에 대한 내구성 평가 (Durability Evaluation on Doorstep Equipments Used for Low and High Level Platforms at Railway Vehicle)

  • 김철수;박민흥
    • 한국산학기술학회논문지
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    • 제13권9호
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    • pp.3889-3894
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    • 2012
  • 국내 여객을 취급하는 철도역사의 승강장은 간선철도노선의 저상승강장(500mm)과 광역전철구간의 고상승강장(1135mm)으로 구분 운용되고 있다. 저상승강장 전용 중 고속 열차가 수도권 전철구간(고상승강장)과 본선구간(저상승강장)에서 혼용 운영될 경우를 대비하고 안전운전 및 승객편의를 함께 고려하기 위해 저상 고상 승강장 겸용 승강시스템의 개발은 필수적이다. 한편 현재 개발 중인 시스템(스텝)에 대한 국내의 내구성 및 신뢰성 시험 기준은 존재하지 않는다. 따라서 본 연구에서는 저상/고상 승강장 겸용 텔레스코픽 슬라이드방식 승강문 스텝의 개발을 위한 연구 일환으로서, VPD관점에서 내구성 해석을 수행하고 신뢰성 보증시험에 준한 무고장 시험시간동안 실물 리그시험을 통하여 이의 내구성 기준 및 보증수명을 검토하였다.

GIS 부분방전 신호와 도착 시간차 분석을 통한 PD발생 위치 추적 (Partial Discharge Position Tracking Method using a GIS Partial Discharge Signal and Arrival Time Difference)

  • 최문규;차한주
    • 전기학회논문지
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    • 제62권9호
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    • pp.1297-1301
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    • 2013
  • This paper analyzes of PD occurrence position through an analysis of the arrival time difference between the GIS partial discharge signal. Because of GIS (Gas Insulated Switchgear) is a facility very important power equipment and as part of the equipment that make up the power system, the stabilization of the power industry, which accounted for 88.5% share of GIS substation in the form of a substation is an important equipment for power supply. In the situation where we are gradually expanding the need for preventive diagnosis in order to improve the efficiency of equipment management and failure prevention for Preventive diagnosis. In this paper as a method for extracting pre-defect of failure of GIS Apply the average value method of calculating the 5 times each using a pulse of the first time of the second pulse (${\Delta}t$) with an oscilloscope generation position PD(Partial Discharge). the results of GIS internal inspection, the partial discharge of the actual the position of the partial discharge was confirmed with an accuracy of about 82% of positions. Arrival time difference in the most effective manner if the partial discharge of GIS internal occurs by applying the averaging method and TOA(Time of arrival) method, the partial discharge occurs you through the measurement and analysis of PD signal occurs was confirmed in the experiment are presented and diagnostic methods location tracking.

μ-GA를 이용한 원전 캐비닛구조물의 최적감쇠보강 (The optimum damping retrofit for cabinet structures of NPP by μ-GA)

  • 이계희;하동호
    • 한국지진공학회논문집
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    • 제9권1호통권41호
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    • pp.1-7
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    • 2005
  • 본 논문에서는 원전내부의 내진범주 1급 계전기를 포함하고 있는 캐비닛 구조물의 최적내진보강에 대한 연구를 수행하였다. 지진시 계전기는 구조적인 파괴보다는 떨림에 의한 기능적 파괴가 발생한다. 이를 방지하기 위해서는 캐비닛구조물의 응답을 적정 수준이하로 감소시켜야 하므로 다양한 감쇠보강의 설치패턴에 따라 최적의 감쇠계수를 ${\mu}$-GA(micro-Genetic Algorithm)기법을 이용하여 산정하였다. 대상캐비닛 구조물은 해석의 정확도와 계산의 효율성을 만족시키기 위해 이용한 프레임구조로 모델링되었다. 구조물의 응답은 감쇠기의 비선형거동을 고려한 비선형 시간이력해석에 의해 얻어진 가속도응답스펙트럼으로 나타내었다. 목적함수는 구조물의 해석에서 얻어진 응답스펙트럼의 최대값과 목표 포괄기기내진력 스펙트럼 (GERS; General Equipment Ruggedness Spectra)의 최대응답비를 기초로 작성되었다. 해석결과 적절한 보강패턴을 선정한 경우 좋은 적합도의 향상을 보였으며 특히 감쇠지수의 값이 작은 경우 적합도의 개선효과가 뛰어났다.

공정안전향상을 위한 Safety Integrity Level의 적용 방향 (Towards the Application of Safety Integrity Level for Improving Process Safety)

  • 권혁면;박희철;천영우;박진형
    • 한국안전학회지
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    • 제27권5호
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    • pp.64-69
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    • 2012
  • The concept of SIL is applied in the most of all standards relating to functional system safety. However there are problems for the people to apply SIL to their plants. as these standards don't include sufficient informations. In this regards, this paper will suggest the direction of SIL application and concept based on IEC 61508 and IEC 61511. A Safety Integrity Level(SIL) is the discrete level(one out of possible fours), corresponding to a range of the probability of an E/E/PE (Electric/Electrical/Programmable Electrical) safety-related system satisfactorily performing the specific safety functions under all the stated conditions within a stated period of time. SIL can be divided into the target SIL(or required SIL) and the result SIL. The target SIL is determined by the risk analysis at the analysis phase of safety lifecycle and the result SIL is calculated during SIL verification at the realization phase of safety lifecycle. The target SIL is determined by the risk analysis like LOPA(Layer Of Protection Analysis), Risk Graph, Risk Matrix and the result SIL is calculated by HFT(Hardware Fault Tolerance), SFF(Safe Failure Fraction) and PFDavg(average Probability of dangerous Failure on Demand). SIL is applied to various areas such as process safety, machinery(road vehicles, railway application, rotating equipment, etc), nuclear sector which functional safety is applied. The functional safety is the part of the overall safety relating to the EUC and the EUC control system that depends on the correct functioning of the E/E/PE safety-related systems and other risk reduction measures. SIL is applied only to the functional safety of SIS(Safety Instrumented System) in safety. EUC is the abbreviation of Equipment Under Control and is the equipment, machinery, apparatus or plant used for manufacturing, process, transportation, medical or other activities.

초전도 전력용 재료 (Highly functional materials for Electric power)

  • 이상헌;구경완
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.2152-2153
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    • 2011
  • According to a sharp increase in demand for electricity supply secure, and $CO_2$ regulation in accordance with global environmental problems and to solve problems, etc. These factor less pollution, higher energy conversion hyoyulin way that the new electrical equipment, nano-composites The rapid degeneration of the unit study utilizing the power that is required is Free. Accordingly, cables, transformers and switchgear (GIS)-capacity of power equipment, such as, high-voltage high-density along with the miniaturization of equipment have made angry the reliability of these devices is becoming a very important issue. Insulation materials used in electrical equipment for high voltage withstand, power equipment, power equipment due to aging and overloading caused by a weakening of the insulation failure and replacement in accordance with the age due to increased costs because of the reliability of electrical equipment should be secured should. Therefore, improved performance and longevity of insulation material is recognized as an important challenge. In this study, power isolation and degeneration of the unit for use in various parts of the molding epoxy resin to improve the insulation performance of the epoxy resin by varying the added amount of nano-SiO2 nanocomposites made epoxy/SiO2 analysis and breakdown properties of the experiment want to improve the electrical properties through the geometry.

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