• 제목/요약/키워드: Equipment Manufacturing Industry

검색결과 280건 처리시간 0.031초

Process Fault Probability Generation via ARIMA Time Series Modeling of Etch Tool Data

  • Arshad, Muhammad Zeeshan;Nawaz, Javeria;Park, Jin-Su;Shin, Sung-Won;Hong, Sang-Jeen
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.241-241
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    • 2012
  • Semiconductor industry has been taking the advantage of improvements in process technology in order to maintain reduced device geometries and stringent performance specifications. This results in semiconductor manufacturing processes became hundreds in sequence, it is continuously expected to be increased. This may in turn reduce the yield. With a large amount of investment at stake, this motivates tighter process control and fault diagnosis. The continuous improvement in semiconductor industry demands advancements in process control and monitoring to the same degree. Any fault in the process must be detected and classified with a high degree of precision, and it is desired to be diagnosed if possible. The detected abnormality in the system is then classified to locate the source of the variation. The performance of a fault detection system is directly reflected in the yield. Therefore a highly capable fault detection system is always desirable. In this research, time series modeling of the data from an etch equipment has been investigated for the ultimate purpose of fault diagnosis. The tool data consisted of number of different parameters each being recorded at fixed time points. As the data had been collected for a number of runs, it was not synchronized due to variable delays and offsets in data acquisition system and networks. The data was then synchronized using a variant of Dynamic Time Warping (DTW) algorithm. The AutoRegressive Integrated Moving Average (ARIMA) model was then applied on the synchronized data. The ARIMA model combines both the Autoregressive model and the Moving Average model to relate the present value of the time series to its past values. As the new values of parameters are received from the equipment, the model uses them and the previous ones to provide predictions of one step ahead for each parameter. The statistical comparison of these predictions with the actual values, gives us the each parameter's probability of fault, at each time point and (once a run gets finished) for each run. This work will be extended by applying a suitable probability generating function and combining the probabilities of different parameters using Dempster-Shafer Theory (DST). DST provides a way to combine evidence that is available from different sources and gives a joint degree of belief in a hypothesis. This will give us a combined belief of fault in the process with a high precision.

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감시체계를 통하여 보고된 직업성 피부질환의 특성에 관한 연구 - 사업장, 특수건강진단기관, 피부과의사의 보고사례를 중심으로 기술 - (Characteristics of Occupational Skin Disease Reported by Surveillance System)

  • 김형옥;이준영;정호근;안연순
    • Journal of Preventive Medicine and Public Health
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    • 제32권2호
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    • pp.130-140
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    • 1999
  • Objectives: This study was carried out to estimate the magnitude of skin disease related to occupation and to find out the characteristics of it. Methods: We collected and analyzed the cases of occupational skin disease reported by surveillance system composed of doctors and nurses in 150 enterprises with dispensary or attacked hospital and physicians in 92 specific health examination institutes and 150 dermatologists from May to November, 1998. Results: Among members of surveillance system, 66 enterprises and 47 specific health examination institutes and 55 dermatologists reported 571 cases of occupational skin disease in 512 workers. Excepting 81 cases reported by dermatologists, We analyzed 490 cases reported by enterprises and specific health examination institutes. Among 490 cases, contact dermatitis was most common(368 cases, 75.1%) and the second was hyper or hypopigmentation(36 cases, 7.3%). When we analyzed the characteristics of workers with occupational contact dermatitis, male workers were 281 (79.2%) and female were 74(20.8%). 165 workers(64.5%) had chronic skin disease with repeated cure and relapse. 245 workers(72.5%) answered positively that their coworkers had similar skin disease. 27 workers(8.7%) experienced absence due to contact dermatitis related to occupation. To analyze the type of industries of workers with occupational contact dermatitis, automobile and trailer manufacturing industry was most common(105 cases, 29.6%) and the second was manufacturing industry for image, sound and communication equipment(55 cases, 15.5%). Organic solvent(183 cases, 46.7%) was the most common treating material of workers with contact dermatitis and the second was various kinds of chemicals(59cases, 15.1%). Conclusions: This is the first study using nationwide surveillance system to collect data of occupational skin disease. We found that many workers had skin disease related to occupation and characteristics of occupational skin disease were chronic and clustering. Therefore, we had to establish counterplan to manage occupational skin disease and to operate surveillance system to identify trends of occupational skin disease, continuously.

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밀폐공간 종류별 유해가스 발생 농도 평가 (Exposure Assessment of Hazardous gases in Confined Spaces)

  • 박현희;유계묵;함승헌;정광재;신민아;이구용;장경조;윤충식
    • 한국산업보건학회지
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    • 제19권4호
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    • pp.381-389
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    • 2009
  • Confined spaces are inherently dangerous workplace and many fatal and nonfatal accidents have been reported. Even though these accidents occur in various kinds of confined spaces, there has rarely been reported on the health hazard agent, i.e., the types of gases and their concentration ranges. Therefore in this study, we evaluated several toxic and asphyxiating gas concentrations in various confined spaces. We surveyed 57 manholes, 3 sewage treatment plants, 2 yellow radish manufacturing companies and 7 barges to measure the concentrations of oxygen($O_2$), hydrogen sulfide($H_2S$), carbon monoxide(CO), ammonia($NH_3$). Lower Explosion Limits(LEL) and Volatile Organic Compounds (VOCs). Those four types of confined spaces occupies 56% of accidents during last 9 years in Korea. In 57 manholes, the concentration varied according to the types of manholes; rainfall and sewage, and by location; residential and industrial areas. Sewage manhole in industrial area was evaluated as the most hazardous than other types of manhole like rainfall manholes, residential sewage manholes. The highest $H_2S$ concentration and the lowest $O_2$ concentration at sewage manhole in industrial area were 300 ppm, 8.7% respectively. In 3 sewage treatment plants, $H_2S$ and $NH_3$ concentrations were reached up to the 500 ppm and 200 ppm respectively. Two yellow radish manufacturing companies showed the concentrations of 316 ppm, 505.2 ppm, 90 ppm and 15.7% for $H_2S$, CO, VOCs and $O_2$, respectively. Seven barges showed 15.9%~20.9% oxygen concentration. Gas species and concentration ranges varied by the types and location of confined spaces; CO, $H_2S$, $O_2$ could be hazardous in manhole, especially manhole connected to sewage plants. CO, $H_2S$, LEL, $O_2$, $NH_3$ should be controlled in sludge silo and sluge pumping confined spaces in sewage treatment plant. The activity of lifting out radish from the storage tank was evaluated more hazardous rather than the other activities in yellow radish manufacturing industry. The employers must conduct the survey to identify all possible confined spaces in their local workplace prior to performing the tasks. At the national level to reduce the accidents in the confined spaces, we suggest that systemic approach and active education program including possible hazards, standard operation procedures, ventilation plan, and personal protective equipment in confined spaces should be implemented.

한국 제조업의 산업별 기술혁신패턴 분석 (Sectoral Patterns of Technological Innovation in Korean Manufacturing Sector)

  • 홍장표;김은영
    • 기술혁신연구
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    • 제17권2호
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    • pp.25-53
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    • 2009
  • 본 연구에서는 Pavitt(1984)의 산업별 기술혁식패턴론을 토대로 한국 제조업의 산업별 혁신원천과 기술혁신패턴을 비교 분석하였다. 이에 따라 과학기술정책연구원 "2005년 기술혁신활동조사표: 제조업" DB 자료를 사용하여 공급자지배산업, 생산집약적산업, 과학기반산업으로 구분하고 계량모형을 이용하여 실증 분석하였는데, 주요 실증결과는 다음과 같다. 첫째 혁신정보의 원천 측면에서 공급자지배산업에서는 기업외부정보의 혁신 기여도가 높고, 과학기반산업과 생산집약적 산업에서는 기업내부정보의 혁신 기여도가 높았다. 둘째 외부지식활용방식 측면에서는 공급자지배산업에서는 외부지식구매, 과학기반산업에서는 공동개발, 생산집약적 산업에서는 외부지식구매와 공동개발이 혁신성과에 기여하는 것으로 나타났다. 셋째 외부기관과의 지식연계 측면에서는 공급자 지배산업은 공급업체, 생산집약적산업은 고객업체, 과학기반산업에서는 대학 연구기관과의 연계가 기술혁신에 긍정적인 영향을 미치는 것으로 나타났다. 이와 같은 결과로부터 과학기술산업은 산학연 지식연계, 생산 집약적 산업은 기업간 지식연계, 공급자지배산업은 외부지식의 흡수능력 배양 등 산업별 기술패턴을 고려한 혁신지원정책이 필요하다는 시사점을 얻고 있다.

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제조 설비 이상탐지를 위한 지도학습 및 비지도학습 모델 설계에 관한 연구 (A Study on the Design of Supervised and Unsupervised Learning Models for Fault and Anomaly Detection in Manufacturing Facilities)

  • 오민지;최은선;노경우;김재성;조완섭
    • 한국빅데이터학회지
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    • 제6권1호
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    • pp.23-35
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    • 2021
  • 제4차 산업혁명 선언 이후 생산 제조 기술과 정보통신기술(ICT)이 융합된 스마트 팩토리가 큰 주목을 받고 사물인터넷(IoT) 기술 및 빅데이터 기술 등이 발전하면서 생산 시스템의 자동화가 가능해졌다. 고도화된 제조 산업에서 생산 시스템에는 예정되지 않은 성능 저하 및 가동 중지 발생 가능성이 존재하며, 가능한 한 빨리 잠재적인 오류를 감지하여 이를 복구해 안전 위험을 줄여나가야 한다는 요구가 있다. 본 연구는 유압 시스템에 부착된 다중 센서 데이터를 기반으로 장비의 고장 예측과 이상 발생 시점 예측을 결합하여 제조 설비 이상탐지를 위한 지도학습 및 비지도학습 모델을 설계한다. 지도학습 분석 방법으로 XGBoost, LightGBM, CNN 모델의 정확도를 비교하였다. 혼동행렬 기반의 평가지표를 통해 LightGBM의 예측력이 97%로 가장 우수한 것을 확인하였다. 또한 비지도 학습 분석 방법으로 MD, AE, LSTM-AE 모델을 구축하여 각 모델을 비교 분석한 결과 LSTM-AE 모델이 이상패턴을 75% 감지하여 가장 우수한 성능을 보였다. 본 연구는 지도학습과 비지도학습 기법을 종합하여 설비의 고장여부를 정확하게 진단하고 이상상황이 발생하는 시점을 예측함으로써 이상상황에 대한 선제대응을 할 수 있는 기반을 마련하여 스마트 팩토리 고도화에 기여하고자 한다.

고령군의 지역경제 실태와 정책 과제 (Evaluating Local Economic Development Policy and Suggesting Some Policy Alternatives: the Case of Goryeong County, Korea)

  • 이종호
    • 한국지역지리학회지
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    • 제14권6호
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    • pp.664-679
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    • 2008
  • 본 논문의 목적은 대도시인 대구광역시 주변 농촌지역인 고령군을 사례로 지역경제 여건과 지역경제 활성화 관련 계획을 분석하고, 이를 토대로 지역경제 활성화를 위한 정책 과제를 제시하는 것이다. 고령군은 대도시 접경지역이며, 광역 교통망에 효과적으로 연계되어 있는 위치적 이점을 가지고 있으나, 제조업과 서비스업보다는 농업의 비중이 여전히 높은 산업구조 특성을 나타내는 지역이다. 하지만, 고령군 지역경제 계획을 검토한 결과, 고령군의 지역경제발전계획은 지역의 여건을 고려하여 지역 특화 산업을 선별하고, 이를 포괄적인 관점에서 접근하기 보다는 보편적인 지역발전 계획에 그치고 있는 것으로 나타났다. 따라서 고령군의 지역경제 활성화 계획은 백화점식 사업 계획을 지양하고, 지역 특수성과 산업 역량 및 잠재성을 고려하여 사업 대상에 대한 선택과 집중을 통해 중장기적 관점에서 전략적이고, 체계적으로 추진할 필요가 있다. 고령군은 첨단 제조업이나 고차서비스산업의 육성이라는 환상을 깨고 경쟁력 기반을 갖춘 산업 부문 및 품목을 전략적으로 설정하여 가치사슬 측면에서 핵심 산업과 연관 산업을 연결하는 부문을 통합적으로 육성해야 할 것이다. 이러한 맥락에서, 본 연구는 고령군 지역경제 활성화 정책 대안으로서 농업과 서비스산업이 연관된 산업 융합형 친환경 특화농업 클러스터와 조립금속 및 운송장비 제조업에 특화된 산업특성화 전문산업단지 조성을 제안하였다.

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A study of improving filtration efficiency through SiC whisker synthesis on carbon felt by CVD VS method

  • 김광주;최두진
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.150-150
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    • 2016
  • Mankind is enjoying a great convenience of their life by the rapid growth of secondary industry since the Industrial Revolution and it is possible due to the invention of huge power such as engine. The automobile which plays the important role of industrial development and human movement is powered by the Engine Module, and especially Diesel engine is widely used because of mechanical durability and energy efficiency. The main work mechanism of the Diesel engine is composed of inhalation of the organic material (coal, oil, etc.), combustion, explosion and exhaust Cycle process then the carbon compound emissions during the last exhaust process are essential which is known as the major causes of air pollution issues in recent years. In particular, COx, called carbon oxide compound which is composed of a very small size of the particles from several ten to hundred nano meter and they exist as a suspension in the atmosphere. These Diesel particles can be accumulated at the respiratory organs and cause many serious diseases. In order to compensate for the weak point of such a Diesel Engine, the DPF(Diesel Particulate Filter) post-cleaning equipment has been used and it mainly consists of ceramic materials(SiC, Cordierite etc) because of the necessity for the engine system durability on the exposure of high temperature, high pressure and chemical harsh environmental. Ceramic Material filter, but it remains a lot of problems yet, such as limitations of collecting very small particles below micro size, high cost due to difficulties of manufacturing process and low fuel consumption efficiency due to back pressure increase by the small pore structure. This study is to test the possibility of new structure by direct infiltration of SiC Whisker on Carbon felt as the next generation filter and this new filter is expected to improve the above various problems of the Ceramic DPF currently in use and reduction of the cost simultaneously. In this experiment, non-catalytic VS CVD (Vapor-Solid Chemical Vaporized Deposition) system was adopted to keep high mechanical properties of SiC and MTS (Methyl-Trichloro-Silane) gas used as source and H2 gas used as dilute gas. From this, the suitable whisker growth for high performance filter was observed depending on each deposition conditions change (input gas ratio, temperature, mass flow rate etc.).

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길상문양을 응용한 자카드 직물 패션상품 개발 연구 - 어패럴 제품을 중심으로 - (A Study on Development of Fashion Goods using Gilsang Patterns - Focusing on Apparel -)

  • 김미영;김경희
    • 복식문화연구
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    • 제16권4호
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    • pp.722-734
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    • 2008
  • This study focuses on the trend of modern society that places importance on health and happiness. By using gilsang (signs that brings good fortunes) patterns that wishes for fortune and health, the objective of this study is to design a distinct but universal fashion good that is unique to Korea and is used not only as a piece of artwork, but as part of development of new and assorted cultural products that is competitive in the international society. This study was conducted first by studying related documents for the theoretical background. In addition, in order to satisfy consumer demands, a jacquard that can procure international competitiveness was designed and fashion goods fitting to this was planned. Through this, the various possibilities of using the jacquard designs were suggested. The development process of fashion goods using jacquard was divided into 10 stages: theme setting, gilsang pattern setting, sketching, textile plan, design organization, input, simulation process, perforation and sewing, selection of design for the fashion good and goods production. Fashion materials are a very important element in creating variations and uniqueness in the fashion industry. Development of new materials has made the aesthetic and ornamental elements, together with the practical and functional aspects of textiles possible. A major issue today is rising out of the past mass production method of OEM (Original Equipment Manufacturing), and developing various artistic patterns that can be used in mass-produced products and assorted production in small quantities in order to develop specialized fashion goods.

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센서 및 카메라 비전을 활용한 OPC UA 기반 협동로봇 가드 시스템의 설계 및 구현 (Design and Implementation of OPC UA-based Collaborative Robot Guard System Using Sensor and Camera Vision)

  • 김지형;정종필
    • 한국인터넷방송통신학회논문지
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    • 제19권6호
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    • pp.47-55
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    • 2019
  • 제조 패러다임 변화에 따라 다양한 협동로봇이 신규시장을 창출하고 있다. 협동로봇은 기존 산업용 로봇 대비 쉬운 운용, 생산성 향상, 단순 작업을 하는 인력을 대체하는 목적으로 모든 산업에서 협동로봇의 수요가 증가하고 있다. 그러나 산업현장에서 협동로봇으로 인한 작업 중 사고가 빈번하게 발생하고 있으며, 작업자의 안전을 위협하고 있다. 인간 중심의 환경에서 로봇을 통한 산업현장이 구성되려면 작업자의 안전을 보장해야 하며 출동 가능성을 업애고 신뢰할 수 있는 통신을 하는 협동로봇 가드 시스템의 개발의 필요성이 있다. 센서 및 컴퓨터 비전을 통해 협동로봇의 작업 반경 내에서 발생하는 사고를 이중으로 방지하고 안전사고 위험을 감소시켜야 한다. 다양한 산업용 장비와 통신을 위한 국제 프로토콜인 OPC UA를 기반으로 시스템을 구축하고 초음파 센서와 CNN(Convolution Neural Network)적용한 영상 분석을 통한 협동로봇 가드 시스템을 제안한다. 제안 된 시스템은 작업자의 불안전한 상황에서 로봇 제어의 가능성을 평가한다.

TPM활동요인의 효과에 대한 AHP분석 (AHP Analysis for the effect of TPM Activity factors)

  • 연경화
    • 디지털융복합연구
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    • 제12권2호
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    • pp.111-117
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    • 2014
  • 일반적으로 TPM 전개프로그램은 추진단계가 정하여져 있다. 그러나 생산시스템의 효율을 극대화시키기 위해서는 TPM의 구체적인 추진요령이나 절차 등에 있어서 업종이나 생산방식, 설비의 종류와 상태, 당면하고 있는 문제들이 서로 다르기 때문에 각각의 기업환경에 맞는 추진방식을 선택하여야 한다. 본 연구에서는 TPM을 추진하고 있는 제조업체를 대상으로 KSA가 제시하는 TPM활동별로 2단계로 세분화하여 각 단계별 활동 중에서 어떠한 활동들이 더 중요하다고 인식되고 있는지를 AHP방법을 이용하여 분석하였다. 분석결과 TPM추진의 1단계 활동에 있어서는 개별개선을 가장 중요한 활동으로, 그리고 전체 활동 중에서 가장 중요한 활동으로 현장불합리 개선 및 Loss 개선, 그 다음은 준비 및 5S 활동을 위한 기본조건 체계를 구축하는 활동, 초기 청소 등의 순서인 것으로 분석되었다.