• Title/Summary/Keyword: Equiaxed

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Studies on Film Growth and Mechanical Properties of TiN by Chemical Vapor Deposition (화학증착에 의한 TiN 박막의 제조 및 기계적 성질에 관한 연구)

  • 김시범;김광호;천성순
    • Journal of the Korean Ceramic Society
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    • v.26 no.1
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    • pp.21-30
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    • 1989
  • Titanium Nitride (TiN) was deposited onto the SKH9 tool steels by chemical vapor deposition (CVD) using a gaseous mixture of TiCl4, N2, and H2. The effects of the deposition temperature and input gas composition on the deposition rate, microstructure, preferred orientation, microhardness and wear resistance of TiN deposits were studied. The experimental results showed that the TiN deposition is thermally activated process with an apparent activation energy of about 27Kcal/mole in the temperature range between 1200$^{\circ}$K and 1400$^{\circ}$K. As H2/N2 gas input ratio increased, the deposition rate increased, showed maximum at H2/N2 gas input ratio of 1.5 and then decreased. Mechanical properties such as microhardness and wear resistance have close relation with the microstructure and preferred orientation of TiN deposits. It is suggested that the equiaxed structure with random orientation increases the microhardness and wear resistance of TiN deposits.

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Modeling of Microstructural Evolution in Squeeze Casting of an Al-4.5wt%Cu Alloy (용탕단조시 Al-4.5%Cu합금의 조직예측)

  • Cho, In-Sung;Hong, Chun-Pyo;Lee, Ho-In
    • Journal of Korea Foundry Society
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    • v.16 no.6
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    • pp.550-555
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    • 1996
  • A stochastic model, based on the coupling of the finite volume(FV) method for macroscopic heat flow calculation and a two-dimensional cellular automaton(CA) model for treating microstructural evolution was applied-for the prediction of microstructural evolution in squeeze casting. The interfacial heat transfer coefficient at the casting/die interface was evaluated as a function of time using an inverse problem method in order to provide a quantitative simulation of solidification sequences under high pressure. The effects of casting process variables on the formation of solidification grain structures and on the columnar to equiaxed transition of an Al-4.5wt%Cu alloy in squeeze casting were investigated. The calculated solidification grain structures were in good agreement with those obtained experimentally.

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Post-heat Treatment Properties of Thixoformed of A357 Al Alloy Product (반응고 성형된 A357 Al 합금 성형품의 후열처리 특성)

  • Choi, W.H.;Shin, P.W.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.1
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    • pp.16-25
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    • 2003
  • Recently, semi-solid forming (SSF) Process has been applied in many automobile parts for improved weight reduction, better environmental protection and energy savings. SSF process was well developed for high volume production of light weight aluminum components. In this paper, knuckle has been manufactured by SSF and then the microstructures and mechanical properties were investigated followed by various heat-treatment conditions. It was found that the examined microstructure was equiaxed at the whole cross-section area.

Microstructural Control of High Speed Steel Roll Material with Titanium and Niobium (Ti과 Nb에 의한 HSS 작업롤재의 미세조직 제어)

  • 김진수;김동규;최진원;이희춘
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.262-271
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    • 1999
  • This work was intended to modify the solidification structure of high speed steel roll material for hot strip mill, by the introduction of alloying elements designed to form primary carbide dispersions via melt treatment procedure. Solidification structure was modified by the melt treatment with titanium and distribution. This modifying effect could be attributed to the fact that the nuclie formed at high temperature upon inoculation induce the formation of fine equiaxed grain and primary carbide during solification, which is also likely to be responsible for the fact that TiC acts as effective nuclie for primary VC solidification.

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Effect of Initial Microstructures on Hot Formability of Ti-10V-2Fe-3Al Alloy (Ti-10V-2Fe-3Al 합금의 열간성형성에 미치는 초기미세조직의 영향)

  • 신동혁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.153.2-158
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    • 1999
  • A study has been made to investigate how the fomability of Ti-10V-2Fe-3Al alloy is related to the initial microstructure and process variables such as temperature and strain rate. It has been found that the deformation resistance at high temperature is increased with the increase in the thickness of grain boundary a (GB)a and/or acicular a phase and however the effect of a morphology on the hot formability is considered insignificant due to the breakage of GB a and/or acicular a into several equiaxed a particles

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Application of Friction Stir Welding Process to Grain Refinement of Aluminum Alloys (마찰교반접합프로세스를 응용한 알루미늄합금의 결정립미세화)

  • ;Naobumi Saito
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.253-255
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    • 2003
  • Commercially pure 1050 aluminum alloy with ultra-fine grain sizes was produced by a friction stir process. The maximum temperature in the friction stir processed zone decreased almost linearly with the tool rotation speed. In the friction stir processed zone, dislocation density was very low and fine equiaxed grains were observed. The grain size decreased with tool rotation speed. It is noteworthy that, for 560 rpm, a grain size decreased to even the submicron level with only the single pass of friction stir process. These fine grains resulted in improvement in hardness of the friction stir processed zone.

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Toughening Characteristic of Ceramic Composites by Microcracking (Microcracking에 의한 세라믹 복합재료의 고인성화 특성)

  • Jang, Byeong-Guk;U, Sang-Guk
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.132-138
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    • 1999
  • In order to investigate the toughening characteristic by microcrack formation in ceramic composites, $Al_2$O$_3$/(0~20)vol% YAG composites containing equiaxed second grains were fabricated using$ Al_2$$O_3$ during hot-pressing. AE(acoustic emission) measurements have been coupled with fracture toughness experiments of SENB method, to evaluate the microcrack formation and the improvement in fracture toughness of ceramic composites. Formation of microcrack was detected by Ae. The generation of AE events increased with increasing of load when load was applied at specimen. The AE events are generated mainly around at maximum load. Specially, the detected AE evetns of composites are many as compared with monolithic $Al_2$$O_3$. Fracture toughness of composites was improved than that of monolithic alumina. $Al_2$O$_3$/YAG composites exhibit main toughening effects by microcracking, results from mutual coalesence of microcracks being generated under applied load. However, there are few toughening mechanism like microcracking in monolithic alumina.

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PREFERRED ORIENTATION AND MICROSTRUCTURE OF MOD DERIVED SrBi$_{2x}$Ta$_2$O$_9$ THIN FILMS WITH Bi CONTENT x

  • Yeon, Dae-Joong;Park, Joo-Dong;Oh, Tae-Sung
    • Journal of the Korean institute of surface engineering
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    • v.29 no.6
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    • pp.621-627
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    • 1996
  • $SrBi_{2x}TaO_9$ ferroelectric thin films were prepared on platinized silicon substrates using MOD proces, and crystallization behavior of the films was investigated with variation of the annealing temperature and Bi content x. Crystalline phase of bismuth layered perovskite structure was formed even by baking the films at $800^{\circ}C$ for 5 minutes in air, and was not changed by annealing at temperatures raning from $700^{\circ}C$ to $900^{\circ}C$ for 1 hour in oxygen ambient. When $SrBi_{2x}TaO_9$ thin films ($0.8\lex\ie1.6$) were annealed at $800^{\circ}C$, Preferred orientation of the films along c-axis was observed with $x\ge1.2$. With increasing Bi content x, surface morphology of the films was changed from equiaxed grains to elongated grains.

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Deposition and characterization of compositional gradient CrNx coatings prepared by arc ion plating

  • Zhang, Min;Kim, Kwang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.177-181
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    • 2009
  • Compositional gradient CrNx coatings were fabricated using arc ion plating in Ar/$N_2$ gaseous mixture by gradually increasing $N_2$ flux rate from 0 to 120 SCCM. The effect of negative substrate bias on the film microstructure and mechanical properties were systematically investigated with XRD, GDOES, and SEM. The results show that substrate bias has an important influence on film growth and microstructure of gradient CrNx coatings. The coatings mainly crystallized in the mixture of hexagonal $Cr_{2}N$ and fcc CrN phases. By increasing substrate bias, film microstructure evolved from an apparent columnar structure to an equiaxed one. With increasing substrate bias, deposition rate first increased, and then decreased. The maximum of deposition rate was 15 nm/min obtained at a bias of -50V.

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Study on Grain Refinement of Al-7Si Based Alloys with TiC (Al-7Si 합급의 결정립 미세화에 미치는 TiC 첨가의 영향)

  • Han, Yun-Sung;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.23 no.2
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    • pp.63-68
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    • 2003
  • Al-Ti-C grain refiner form a relatively new alternative to the existing class of Al-Ti-B type grain refiners for achieving fine equiaxed structures in aluminum alloys during casting and solidification. The present study was carried out to investigate the influence of Al-Ti-C master alloys on the grain structure of Al-7Si alloys. The present study also investigates the relationship between grain refining efficiency and concentrations of Fe and Si in hypo-eutectic Al-Si alloys using Al-3Ti-0.13C master alloys. It is found that several parameters affect significantly the grain refining performance in silumin alloys. The present study reports the influence of various parameters such as alloy content, master alloy addition level, melt holding time and superheat on the grain refining efficiency in Al-7Si alloys.