• Title/Summary/Keyword: Equal Channel Angular Pressing

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Three Dimensional Finite Element Analysis of the Deformation Behavior of pure-Zr during Equal Channel Angular Pressing (등통로각압축(ECAP)공정에서 순수 지르코늄의 변형거동에 대한 3차원 유한요소 해석)

  • Lee, Kang-Moo;Kwon, Gi-Hwan;Kwun, Sook-In;Kim, Myung-Ho;Hwang, Sun-Keun;Chae, Soo-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1539-1545
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    • 2003
  • A lot of researches have been performed on the equal channel angular pressing (ECAP) which produces ultra-fine grains. Along with the experiments, the finite element method has been widely employed to investigate the deformation behavior of specimen during ECAP and the effects of process parameters of ECAP. In this paper, pure-Zirconium is considered for ECAP process by using three-dimensional finite element analysis. The results have been compared with those of previous two-dimensional analysis and with the experimental results

Consolidation of Rapidly Solidified Al-20 wt% Si Alloy Powders Using Equal Channel Angular Pressing (급속응고 Al-20 wt% Si 합금 분말의 ECAP를 통한 고형화)

  • 윤승채;홍순직;서민홍;정영기;김형섭
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.233-241
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    • 2004
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve both full density and grain refinement of Al-20 wt% Si powders without grain growth, which was considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (Equal channel angular pressing), one of the most promising method in SPD, was used for the powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 passes was conducted for 10$0^{\circ}C$ and 20$0^{\circ}C$ It was found by microhardness, compression tests and micro-structure characterization that high mechanical strength could be achieved effectively as a result of the well bonded powder contact surface during ECAP process. The SPD processing of powders is a viable method to achieve both fully density and nanostructured materials.

Finite Element Analysis of Deformation Behavior due to Material Properties during ECAP (유한요소법을 이용한 ECAP 공정에서 재료의 물성치에 따른 변형 거동 분석)

  • 배강호;권기환;채수원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.827-832
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    • 2001
  • A lot of investigations have been made in recent years on the equal channel angular pressing(ECAP) which produces ultra-fine grains(UFG). Among many process parameters such as channel angles, frictions, die deformations and materials employed, the effects of material properties on the deformation behavior have been investigated. The finite element method(FEM) has been used to investigate this issue.

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Analysis of Deformation Behavior due to Die Angles during Equal Channel Angular Pressing (ECAP) with Pure-Zirconium (Pure-Zirconium의 ECAP 공정에서의 금형의 교차각과 만곡각에 따른 재료의 변형거동해석)

  • Kwon, G.H.;Chae, S.W.;Kwun, S.I.;Kim, M.H.;Hwang, S.K.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.747-753
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    • 2000
  • There has been a number of investigations in recent years reporting the results obtained on the structure and properties of metals deformed to severe plastic deformation (SPD). Being deformed to SPD, ultra-fine grains (UFG) are usually formed, and UFG structure exhibits fundamental differences in original physical properties. One method often used to obtain SPD is equal channel angular pressing (ECAP). In order for this technique to be exploited, it is important to understand the deformation behavior during the ECAP processing and relationship to the configuration of die. The finite element method (FEM) has been used to investigate this issue. It has been found that the plastic deformation is sensitive to the channel angle and material properties and is not uniform across the width of the specimen and the pressing load is relative to deformation during the ECAP processing.

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Deformation Behavior Analysis of Zr-702 Alloy during ECAP at Elevated Temperature (온간 ECAP 공정에서 Zr-702 합금의 변형거동해석)

  • 이강무;권기환;채수원;권숙인;김명호;황선근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.877-881
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    • 2002
  • Much research efforts have been made on the equal channel angular pressing(ECAP) which produces ultra-fine grains. In this paper the ECAP processes with Zr-702 alloy at elevated temperature and at room temperature are considered. Both two-dimensional and three-dimensional finite element analyses have been employed to investigate the deformation behaviors of specimen during ECAP process.

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Formability of ECAPed Al Alloy Sheet (ECAP 한 알루미늄 판재의 성형성 연구)

  • Akramov, Saidmurod;Kim, In-Soo;Lee, Min-Gu;Park, Byung-Hyun
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.88-91
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    • 2006
  • Ultra-fine grained and high hardened Al sheet was obtained by Equal Channel Angular Pressing (ECAP). During this process the microstructure, the hardness and the texture of AA 1050 Al alloy sheet are changed by a severe shear deformation. The plastic strain ratio after the ECAP and subsequent heat-treatment condition was investigated in this study. It was found that the average r-value of the equal channel angular pressed and subsequent heat-treated specimen was 1.7 times higher than that of the initial Al sheet. This could be attributed to the various texture formations through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheets.

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Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석)

  • Yoon, Seung-Chae;Bok, Cheon-Hee;Quang, Pham;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.26-31
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    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

Effect of Equal Channel Angular Pressing Temperature on the Fracture and Mechanical Properties of Magnesium (마그네슘의 등통로각압축 시 파괴 및 기계적 특성에 미치는 공정온도 효과)

  • Yoon, S.C.;Bok, C.H.;Kwak, E.J.;Jeong, Y.G.;Kim, T.S.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.13-18
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    • 2008
  • Mg and Mg alloys are promising materials for light weight high strength applications. In this paper, grain refinement of pure Mg using severe plastic deformation was tried to enhance the mechanical properties of the hard-to-deform metallic material. The microstructure and the mechanical properties of Mg processed by equal channel angular pressing(ECAP) at various processing temperatures were investigated experimentally. ECAP with channel angle of $90^{\circ}$ and corner angle of $0^{\circ}$ was successful at $300^{\circ}C$ without fracture of the samples during the processing. The hardness of the ECAP processed Mg decreased with increasing ECAP processing temperature. The effect of temperature on the hardness and microstructure of the ECAP processed Mg were explained by the dislocation glide in the basal plane and non-basal slip systems and by the dynamic recrystallization and recovery.

Frictional Effects on the Deformation Behavior of materials and Die during Equal Channel Angular Pressing(ECAP) with Pure-Zr (Pure-Zr의 ECAP공정에서 마찰이 재료의 변형거동과 금형에 미치는 영향)

  • Kwon, G. H.;Chae, S. W.;Kwon, S. I.;Kim, M. H.;Hwang, S. K.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.182-187
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    • 2001
  • Much research efforts have been made on the equal-channel angular pressing(ECAP)that produces ultra-fine grain size materials. Recently many materials have been tested for ECAP process, and in this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP, frictional effects on the deformation behavior of materials and on the stress distribution of die have been investigated. The finite element method has been employed in order to investigate this issue, and experiments have also been made to verify the numerical results.

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A Study on the Effect of Sectional Shape Change during Equal Channel Multi-Angular Pressing Process (다단 ECAP 공정에서 단면 형상의 영향 연구)

  • Ko S.K;Chae S.W;Kwun S.I.;Kim M.H.;Hwang S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1975-1979
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    • 2005
  • Equal channel angular pressing has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. Along with the experiments, the finite element method has been widely performed to investigate the deformation behavior of specimen and the effects of process parameters of ECAP. In general, several steps of ECAP have been repeatedly executed. In this paper, the effects of sectional shape change have been investigated during ECMAP (RouteA, RouteC) with pure-Zr by using three-dimensional finite element analysis. The results have been compared with the experimental results.

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