• Title/Summary/Keyword: Epoxy composite

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Ballistic impact response of Kevlar Composites with filled epoxy matrix

  • Pekbey, Yeliz;Aslantas, Kubilay;Yumak, Nihal
    • Steel and Composite Structures
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    • v.24 no.2
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    • pp.191-200
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    • 2017
  • Impact resistance and weight are important features for ballistic materials. Kevlar fibres are the most widely reinforcement for military and civil systems due to its excellent impact resistance and high strength-to-weight ratio. Kevlar fibres or spectra fiber composites are used for designing personal body armour to avoid perforation. In this study, the ballistic impact behaviour of Kevlar/filled epoxy matrix is investigated. Three different fillers, nanoclay, nanocalcite and nanocarbon, were used in order to increase the ballistic impact performance of Kevlar-epoxy composite at lower weight. The filler, nanoclay and nanocalcite, content employed was 1 wt.% and 2 of the epoxy resin-hardener mixture while the nanocarbon were dispersed into the epoxy system in a 0.5%, 1% and 2% ratio in weight relating to the epoxy matrix. Specimens were produced by a hand lay-up process. The results obtained from ballistic impact experiments were discussed in terms of damage and perforation. The experimental tests revealed a number of damage mechanisms for composite laminated plates. In the ballistic impact test, it was observed whether the target was perforated completely penetrated at the back or not. The presence of small amounts of nanoclay and nanocalcite dispersed into the epoxy system improved the impact properties of the Kevlar/epoxy composites. The laminates manufactured with epoxy resin filled by 1 wt.% of nanoclay and 2 wt% nanocalcite showed the best performance in terms of ballistic performance. The addition of nanocarbon reduced ballistic performance of Kevlar-epoxy composites when compared the results obtained for laminates with 0% nanoparticles concentration.

A Study on the Energy Absorption Characteristics and Fracture Mode of CFRP Laminate Members under Axial Compression (축압축을 받는 CFRP 적층부재의 에너지흡수특성과 파괴모드에 관한 연구)

  • 김정호;정회범;전형주
    • Journal of the Korean Society of Safety
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    • v.17 no.3
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    • pp.7-12
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    • 2002
  • The object of this paper is to investigate collapse characteristics of CF/Epoxy(Carbon Fiber/Epoxy resin) composite tubes on the change of interlaminar number and fiber orientation angle of outer and to evaluate reappearance of collapse characteristics on the change of tension strength of fibers under static and impact axial compression loads. When a CF/Epoxy composite tube is mushed, static/impact energy is consumed by friction between the loading plate and the splayed fiends of the tube, by fracture of the fibers, matrix and their interface. In general, CF/Epoxy tube with 6 interlaminar number(C-type) absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CF/Epoxy tubes and loading status(static/impact). Typical collapse modes of CF/Epoxy tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shorn in case of CF/Epoxy tubes with 0$^{\circ}$ orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CF/Epoxy tubes with 90$^{\circ}$ orientation angie or outer under static loadings, however in impact tests those were collapsed in fragmentation mode. So that CF/Epoxy tube with 6 interlaminar number and 90$^{\circ}$ outer orientation angle presented to the optimal collapse characteristics.

Cutting(Milling) Characteristics of Carbon Fiber/Epoxy Composites (탄소섬유 에폭시 복합재료의 절삭(밀링) 특성)

  • 김기수;이대길;곽윤근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.37-42
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    • 1990
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific stiffness, high specific strength and damping. In order for the composite materials to be used in the robot structure or machine element, bearing mounting and joining surfaces must be provided, which require accurate machining. In this paper, the machinability and tool wear characteristics of the milling operation of the carbon fiber epoxy composite materials were experimentally measured. The tool wear mechanism and the Taylor tool wear constants were determined. Also, the surface roughness of milling operation was measured w.r.t. cutting speed and feed.

Effect of Surface Modificaion on the Rheology and Property of CNTs/Epoxy Nanocomposites (표면 개질된 탄소나노튜브/에폭시 나노복합재료의 유변학적 거동과 물성)

  • Kim Jin Ah;Seong Dong Gi;Youn Jae Ryoun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.43-46
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    • 2004
  • Multi-walled carbon nanotubes (MWNTs) produced by chemical vapor deposition were treated with acidic solution for purification and oxidization of CNTs. The surface modification of the oxidized CNTs was achieved by amine treatment and oxygen plasma treatment. The functionalized CNTs were embedded in the epoxy resin by sonication method and the resulting composite was investigated by FESEM. Rheological and mechanical properties of nanocomposites were measured by AR2000 and Instron. The rheological properties and dispersion of modified CNTs/epoxy composites were improved as CNTs were modified, because the modification of CNTs led to a improvement interaction between the CNTs and the epoxy resin. In addition to this, mechanical properties are also improved because of the effective stress transfer between the CNTs and the polymer.

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Fabrication and Electromagnetic Characteristics of Multi-walled Carbon nanotube/Epoxy Composites (다중벽 나노튜브/에폭시 복합재의 제작과 전자기적 특성)

  • 이상의;박기연;이원준;김천곤;한재흥
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.107-110
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    • 2003
  • The electromagnetic intereference(EMI) shielding is very essential for commercial and military purposes. We fabricated multi-walled carbon nanoube(MWNT)/epoxy composites and studied the electromagnetic characteristics of the composites before we study the characteristics of MWNT-filled glass fiber-reinforced composites. After setting up the fabrication process, we measured the permittivities of MWNT/epoxy composites with process variables and MWNT concentrations in X-band(8.2GHz- 12.4GHz). Process variables changed the degree of dispersion, which influenced permittivities and permittivities increased rapidly from 0.5wt% to 1.0wt%.

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Tensile Properties of CERP Fabric/Unidirectional Composites under Cryogenic Environment (극저온 환경에서 탄소섬유강화 직조/일방향 복합재료의 인장 물성 측정)

  • 김명곤;김철웅;강상국;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.115-118
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    • 2003
  • This research aims to measure mechanical tensile properties of CFRP composites for cryogenic tank material. Through the cryogenic chamber, tensile tests are peformed under cryogenic temperature for graphite/epoxy fabric specimen aged at $-150^{\circ}C$ for 30hrs with load and graphite/epoxy unidirectional specimen 3-cycled from RT to $-100^{\circ}C$ with load. For graphite/epoxy fabric specimen, tensile modulus showed to increase after aging at cryogenic temperature(CT) while to decrease after aging at room temperature(RT) and tensile strength is more decreased after CT-aged than at RT-aged. For graphite/epoxy unidirectional specimen, tensile modulus was almost not changed after 3-cycling but strength showed the trend of decrease as increase the number of cycling.

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Evaluation of Mixed-mode Interlaminar Fracture Toughness of Carbon Fabric/Epoxy Composites for Tilting Train Carbody (틸팅차량용 탄소섬유직물/에폭시 복합재의 혼합모우드 층간파괴인성 평가)

  • Yun, Seong-Ho;Heo, Gwang-Su;O, Jin-O;Lee, Sang-Jin;Jeong, Jong-Cheol;Kim, Jeong-Seok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.256-259
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    • 2005
  • Mixed-mode interlaminar fracture toughness of carbon fabric/epoxy composites, which are applicable to tilting train carbody, was evaluated through the MMB (Mixed-mode bending) test. Specimens were made of CF3327 plain woven fabric with epoxy and a starter delamination at one end was made by inserting Teflon film with the thickness of 12.5 μ m. Mixed-mode interlaminar fracture test was conducted for 6 types of specimens with the mode II ratio of 20 ,35, 50, 65, 80, 90%. Also crack propagating behaviors and fractured surfaces were examined through an optical travelling scope and a scanning electron microscope, respectively.

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A Study of development on Mica/Epoxy Composite (2) (마이카/ 에폭시 복합재료의 개발에 관한 연구(2))

  • Park, Chung-Hoo;Jeung, Eun-Shik;Kim, Ki-Beom
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.216-219
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    • 1987
  • Dielectric and Mechanical Properties of Mica flake/ Epoxy Composite are investigated. The Mica content is about 50 wt % and its thickness is about $240{\mu}m$. The finished Mica flake/Epoxy Composite contains about 0.1-1.0 wt % of aminosilane coupling agent. Ruby Mica filler and high temperature curing Epoxy resin are used. From the viewpoint of dielectric and mechanical properities. the optimum properties is obtained for the sample post cured at $130^{\circ}C$ for 5 h ours after curing at $80^{\circ}C$ for 2 hours and with 0.5 weight % silane coupling agent.

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Finite Element Analysis and Validation for Mode I Interlaminar Fracture behavior of Woven Fabric Composite For a Train Carbody Using CZM(Cohesive Zone Model) (CZM(Cohesive Zone Model)을 이용한 철도차량용 직물 복합재의 모우드 I 층간파괴의 해석적 연구)

  • Kim, Seung-Chul;Kim, Jung-Seok;Yoon, Hyuk-Jin;Seo, Seung-Il
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.239-246
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    • 2009
  • The Mode I interlaminar fracture toughness of woven fabric carbon/epoxy and glass/epoxy composites for a train carbody was measured and FEM analysis was conducted. The woven fabric epoxy composite manufactured by hand lay-up, has high stiffness and strength, good resistance for impact, fatigue, corrosion and in-plane failure. The DCB(Double Cantilever Beam) specimen made of woven fabric epoxy composite had the size of 180mm $\times$ 25mm $\times$ 5mm and the insert of 65mm. The Mode I interlaminar toughness of specimen was measured according to ASTM 5528-01. The crack propagation behavior of the DCB specimen was simulated using FEA with cohesive elements that model the adhesive layer between woven fabric plies.

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Comparative study of Metallic and Polymer Composite Shells for Underwater Vessels Using FEA

  • Govindaraj, Moorthy;Narayanarao, Narasimha Murthy Heddale;Munishaiah, Krishna;Nagappa, Raghavendra
    • International Journal of Ocean System Engineering
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    • v.3 no.3
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    • pp.136-141
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    • 2013
  • The present research was aimed at comparing performance of metallic and polymer composite shells of a typical underwater vessel of length and inner diameter of 1650 mm and 350 mm respectively, based on the critical buckling pressure for operating depth of 1000 m using ANSYS. High strength steel, aluminium alloy, titanium alloy, glass / epoxy and carbon / epoxy materials were examined. The results indicated weight savings of 46 % in carbon/epoxy and 31 % in glass / epoxy when compared with high strength steel, based on the thickness of the shell for sustaining 10 MPa buckling pressure.