• Title/Summary/Keyword: Entrained flow bed

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Effect of Flow Distribution on the Combustion Efficiency In an Entrained-Bed Coal Reactor (분류층 석탄반응로에서 유동분포가 연소성능에 미치는 영향)

  • CHO, Han Chang;SHIN, Hyun Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.8
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    • pp.1022-1030
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    • 1999
  • A numerical study was carried out to analyze the effect of flow distribution of stirred part and plug flow part on combustion efficiency at the coal gasification process in an entrained bed coal reactor. The model of computation was based on gas phase eulerian balance equations of mass and momentum. The solid phase was described by lagrangian equations of motion. The $k-{\varepsilon}$ model was used to calculate the turbulence flow and eddy dissipation model was used to describe the gas phase reaction rate. The radiation was solved using a Monte-Carlo method. One-step parallel two reaction model was employed for the devolatilization process of a high volatile bituminous Kideco coal. The computations agreed well with the experiments, but the flame front was closer to the burner than the measured one. The flow distribution of a stirred part and a plug flow part in a reactor was a function of the magnitude of recirculation zone resulted from the swirl. The combustion efficiency was enhanced with decreasing stirred part and the maximum value was found around S=1.2, having the minimum stirred part. The combustion efficiency resulted from not only the flow distribution but also the particle residence time through the hot reaction zone of the stirred part, in particular for the weak swirl without IRZ(internal recirculation zone) and the long lifted flame.

Numerical Study on the 300 MW Shell-type One-stage Entrained Flow Coal Gasifier Apllied with 4-Layer Slagging Model (4-Layer Slagging Model을 적용한 300 MW급 Shell형 1단 분류층 석탄 가스화기 전산수치해석)

  • Hong, Jung-Woo;Jeong, Hyo-Jae;Song, Ji-Hoon;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.17 no.1
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    • pp.1-11
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    • 2012
  • A slag building simplified model was developed to determine wall heat flux of a Shell 300 MW coal gasifier. In the model 4 layers(particulate, sintered, molten slag, solidified slag) were considered and mass conservation and energy balance were used to obtain each slag layer's thickness and surface temperature. Thermo-chemical and fluid charateristics of the gasifier were studied with and without considering the slag model using commercial CFD code FLUENT. Consideration of the slag layer did not affect syn-gas mole fractions. However, the slag layer caused to increase the exit gas temperature by about 50 K.

Comparison of Design Concepts for Four Different Entrained-Bed Coal Gasifier Types with CFD Analysis (CFD 해석을 통한 4종의 건식 분류층 석탄가스화기 설계개념 비교)

  • Yun, Yongseung;Ju, Jisun;Lee, Seung Jong
    • Applied Chemistry for Engineering
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    • v.22 no.5
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    • pp.566-574
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    • 2011
  • Coal gasifier is a key component for achieving high efficiency in integrated gasification combined cycle and indirect coal liquefaction. Although there have been several successful coal gasifiers that were commercially proven, many different design configurations are still possible for a simple and reliable gasifier operation. Four different gasifier design concepts of dry-feeding were compared in terms of residence time, exit syngas temperature and syngas composition. First, cold-flow simulation was applied to pre-select the configuration concepts, and the hot-flow simulation including chemical reactions was performed to compare the concepts at more actual gasifier operating conditions. There are many limitations in applying CFD method in gasifier design, particularly in estimating slag behavior and slag-tap design. However, the CFD analysis proved to be useful in comparing the widely different gasifier design concepts as a pre-selection tool.

CFD Modeling for 300MW Shell-Type One-Stage Entrained Flow Coal Gasifier : Effect of $O_2$/Steam/Coal Ratios, Coal Particle Sizes, and Inlet Angles on the Gasifier Performance (300MW급 Shell형 1단 분류층 석탄 가스화기의 전산수치해석 : 산소/스팀/석탄 주입비, 석탄입자 크기, 주입 노즐 각도가 가스화기 성능에 미치는 영향)

  • Song, Ji-Hoon;Kang, Min-Woong;Seo, Dong-Kyun;Lim, Sung-Jin;Paek, Min-Su;Hwang, Jung-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.3
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    • pp.227-240
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    • 2010
  • Coal gasification is heading for a great future as one of the cleanest energy sources, which can produce not only electricity and heat, but also gaseous and liquid fuels from the synthesis. The work focuses on 300MW shell type one-stage entrained flow coal gasifier which is used in the Integrated coal Gasification Combined Cycle(IGCC) plant as a reactor. As constructing an IGCC plant is considerably complicated and expensive compared with a pulverized-coal power plant, it is important to determine optimum design factors and operating conditions using a computational fluid dynamics (CFD) model. In this study, the results of numerical calculations show that $O_2$/Coal ratio, 0.83, Steam/Coal ratio, 0.05, coal particle diameter, $100{\mu}m$, injection angle, $4^{\circ}$ (clockwise) are the most optimum in this research.

Numerical Study on 300 MW Shell-Type One-Stage Entrained Flow Bed Gasifier : Effect of Coal·Biomass Blending Ratio on CO2 Gasification (300MW급 Shell형 1단 분류층 가스화기 성능에 대한 전산수치해석 : 석탄·바이오매스 혼합비에 따른 CO2 가스화 반응)

  • Hong, Jung-Woo;Park, Sang-Shin;Song, Ji-Hoon;Hwang, Jung-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.3
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    • pp.274-284
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    • 2012
  • Recently, gasification technology for coal blended with biomass has been an issue. Especially, An advantages of coal blended with biomass are 1) obtaining high cold gas efficiency, 2) obtaining syn-gas of high-high heating value (HHV), and 3) controlling occurrence of $CO_2$. In this study, the efficiency and characteristic of 300 MW Shell type gasifier were predicted using CFD simulation. The CFD simulation was performed for biomass coal blending ratios of 0~0.2, 0.5, 1 and $O_2$/fuel ratios of 0.5~0.84. Kinetic parameters (A, $E_a$) obtained by $CO_2$ gasification experiment were used as inputs for the simulation. In results of CFD simulation, residence times of particle in 300MW Shell type gasifer presented as 7.39 sec ~ 13.65 sec. Temperature of exit increased with $O_2$/fuel ratio as 1400 K ~ 2800 K, while there is not an effects of biomass coal blending ratios. Considering both aspects of temperature for causing wall slagging and high cold gas efficiency, the optimal $O_2$/fuel ratio and blending ratio were found to be 0.585 and 0.05, respectively.

Computational Investigation on in a Entrained-bed Coal Gasifier (분류층 석탄 가스화 전산 고찰)

  • 조석연;서경원
    • Journal of Energy Engineering
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    • v.7 no.1
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    • pp.7-16
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    • 1998
  • Numerical computations were performed for the gasification of five different coals such as Lewis-Stockton bituminous, Utah bituminous. Illinois #6 bituminous, Usibelli sub-bituminous and Beulah-Zap lignite, to assess the effect of variation in oxygen to coal ratio and steam to coal ratio on reactive flow fields within an axisymmetric, entrained-flow gasifier. The concentrations of major products, CO and $H_2$, were calculated with varying oxygen to coal ratio(0.7~1.4) and steam to coal ratio. To verify the validity of predictions, the predicted and the measured values of CO and $H_2$ concentrations at the exit of the gasifier were compared for Roto coal. Reasonable agreement was obtained between the predicted and measured values. Predictions showed that the (CO+H_2$) concentration increased gradually to its maximum value with increasing oxygen-coal ratio, and CO concentration decreased, but $H_2$ concentration increased to some extent with increasing steam-coal ratio. When the oxygen-coal ratio was between 1.0 and 1.2, and the steam-coal ratio was between 0.3 and 0.4, high values of the cold-gas efficiency were obtained.

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A study on the coal gasification modeling in an Entrained Flow Gasifier (분류층 반응기에서의 석탄가스화 모델링 연구)

  • Ju, Jisun;Chi, Junhwa;Chung, Jaehwa
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.106.1-106.1
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    • 2010
  • 석탄가스화기술은 매장량이 풍부하여 안정적인 공급이 보장되는 석탄을 이용함과 동시에 환경오염물질 감소라는 사회적 요구조건을 충족시키면서 화학제품, 석탄-가스화, 석탄-디젤화, 연료전지, 복합발전 등 다양한 분야에 응용이 가능한 장점이 있다. 특히 석탄가스화복합기술(Intergrated Coal Gasification Combined Cycle, IGCC)은 석탄을 고온, 고압하에서 가스화시켜 일산화탄소(CO), 수소($H_2$)가 주성분인 합성가스를 제조, 정제 후 가스터빈 및 증기터빈을 복합으로 구동하여 전기를 생산하는 친환경 차세대 발전기술로 주목을 받고 있다. 현재 IGCC 기술은 세계적으로 볼 때 상용화단계에 있고, 우리나라의 경우 한국형 IGCC 기술의 확보를 위한 연구사업이 진행중에 있다. 본 연구는 IGCC 발전플랜트의 발전효율을 결정하는 가장 중요한 부분이라 할 수 있는 가스화반응기의 모델링 기술을 개발하는 목적으로 진행되었다. 본 연구에서는 석탄가스화 반응기에서 발생하는 석탄의 휘발화와 Char의 표면반응 그리고 기상에서의 가스화반응등의 현상을 전산유체역학(Computational Fluid Dynamics)을 이용하여 모델링하는 방법론이 연구되었다. 해석을 위한 형상은 해석에 소요되는 시간을 줄이고, 형상이 해석결과에 미치는 영향을 줄이고자 2차원으로 구성하였다. 해석을 위한 수학적모델으로는 난류모델, 가스화반응모델, Lagrangian particle tracking, Char reaction 등을 포함하였고, 해석을 위한 Solver는 Fluent를 이용하였다. 모델링결과에 의해 예측되는 합성가스의 조성을 상용급 IGCC 가스화기의 운전결과와 비교해 본 결과 본 연구에서 설정한 모델로 예측되는 온도 및 가스농도가 실험치와 유사하게 나타남을 알 수 있었고 이를 통하여 본 연구에서 설정한 모델링방법이 적절함을 알 수 있었다.

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Analysis of Fluidization in a Fluidized Bed External Heat Exchanger using Barracuda Simulation (바라쿠다 시뮬레이션을 이용한 유동층 외부 열교환기의 유동해석)

  • Lee, Jongmin;Kim, Dongwon;Park, Kyoungil;Lee, Gyuhwa
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.642-650
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    • 2020
  • In general, the circulation path of the fluidized particles in a CFB (Circulating Fluidized Bed) boiler is such that the particles entrained from a combustor are collected by a cyclone and recirculated to the combustor via a sealpot which is one of non-mechanical valves. However, when a fluidized bed heat exchanger (FBHE) is installed to additionally absorb heat from the fluidized particles, some particles in the sealpot pass through the FBHE and then flow into the combustor. At this time, in the FBHE operated in the bubbling fluidization regime, if the heat flow is not evenly distributed by poor mixing of the hot particles (800~950 ℃) flowing in from the sealpot, the heat exchanger tubes would be locally heated and then damaged, and the agglomeration of particles could also occur by formation of hot spot. This may affect the stable operation of the circulating fluidized bed. In this study, the unevenness of heat flow arising from structural problems of the FBHE of the domestic D-CFB boiler was found through the operating data analysis and the CPFD (Computational Particle Fluid Dynamics) simulation using Barracuda VR. Actually, the temperature of the heat exchanger tubes in the FBHE showed the closest correlation with the change in particle temperature of the sealpot. It was also found that the non-uniformity of the heat flow was caused by channeling of hot particles flowing in from the sealpot. However, it was difficult to eliminate the non-uniformity even though the fluidizing velocity of the FBHE was increased enough to fluidize hot particles vigorously. When the premixing zone for hot particles flowing in from the sealpot is installed and when the structure is changed through the symmetrization of the FBHE discharge line for particles reflowing into the combustor, the particle mixing and the uniformity of heat flow were found to be increased considerably. Therefore, it could be suggested that the structural modification of the FBHE, related to premixing and symmetric flow of hot particles, is an alternative to reduce the non-uniformity of the heat flow and to minimize the poor particle mixing.

Modeling of Solid Circulation in a Fluidized-Bed Dry Absorption and Regeneration System for CO2 Removal from Flue Gas (연소기체로부터 CO2 회수를 위한 건식 유동층 흡수-재생 공정의 고체순환 모사)

  • Choi, Jeong-Hoo;Park, Ji-Yong;Yi, Chang-Keun;Jo, Sung-Ho;Son, Jae-Ek;Ryu, Chong Kul;Kim, Sang-Done
    • Korean Chemical Engineering Research
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    • v.43 no.2
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    • pp.286-293
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    • 2005
  • An interpretation on the solid circulation characteristics in a fluidized-bed process has been carried out as a first step to simulate the dry entrained-bed absorption and bubbling-bed regeneration system for $CO_2$ removal from flue gas. A particle population balance has been developed to determine the solid flow rates and particle size distributions in the process. Effects of principal process parameters have been discussed in a laboratory scale process (absorption column: 25 mm i.d., 6 m in height; regeneration column: 0.1 m i.d., 1.2 m in height). The particle size distributions in absorption and regeneration columns were nearly the same. As gas velocity or static bed height in the absorption column increased, soild circulation rate and feed rate of fresh sorbent increased, however, mean particle diameter decreased in the absorption column. As cut diameter of the cyclone of the absorption column increased, solid circulation rate decreased, whereas feed rate of fresh sorbent and mean particle diameter in the absorption column increased. As attrition coefficient of sorbent particle increased, solid circulation rate and feed rate of fresh sorbent increased but mean particle diameter in the absorption column decreased.

A numerical analysis of sediment transport in an estuary (河口隣接 內 의 堆積物 輸送에 대한 數値모델 解釋)

  • 강시완;카알지
    • 한국해양학회지
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    • v.22 no.1
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    • pp.25-33
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    • 1987
  • The transport and fate of fine-grained, cohesive sediments in an estuary were investigated numerically. A numerical model of sediment entrainment, deposition, and transport has been developed by incorporating recent results of laboratory and field investigations. The time-dependent flow fields produced by fiver inflow and semi-diurnal tides, were calculated, and the corresponding distributions of suspended-sediment concentrations were obtained. The time-changes of sediment bed condition due to entrainment and deposition were obtained. The entrained sediments contribute initially to high sediment concentrations in the estuary basin. As the time passes, the suspended-sediment concentrations were much reduced by the seaward transport due to residual currents. The erosional and dipositional areas were appeared to be strongly dependent on the current-velocity fields and sediment properties of the estuary.

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