• Title/Summary/Keyword: Engine Mount

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Design and Performance Test of Rubber Engine Mount for Isolation Large Structures (방진고무를 이용한 대용량 엔진마운트의 제작 및 성능시험)

  • 유춘화;김충식;박상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1993.10a
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    • pp.93-97
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    • 1993
  • 방진고무는 진동을 방지하여 다른 구조물의 진동전달 차단은 물론, 장비의 수명연장 및 효율을 증가시키기 위한 목적으로 사용되는데 이러한 방진고무 의 동적특성을 일반화하는 것은 어렵기 때문에 방진고무 시편의 동특성 해 석시험 결과치를 기준으로 원하는 성능에 부합하도록 방진고무의 재질을 선 정하고 사양에 의한 엔진마운트를 설계 제작하여야 한다. 이번에 제작한 UEM 엔진마운트는 해상용, 육상용 설비에 적용 가능하며, 특히 해상용에 적 용하고 외부 환경에 의한 부식으로부터 방진고무 및 기자재를 보호하기 위 하여 하우징을 특수재질로 제작하였고, 수직.수평력을 고려하여 큰 하중에 견딜 수 있도록 원추형 형상설계와 강성을 보강하였다. 특히, 원추형 형상으 로 제작하여 하중을 일정하게 분산시키고, 사용 가능한 선형영역을 확대 시 켰으며, Buffer(Steel Bar)를 이용하여 높은 파고 등에 의한 외부 충격량에 따른 큰 변위의 발생으로부터 설비를 보호할 수 있다. 본 논문에서는 물리적 특성이 같은 방진고무를 사용하고, 적층 수만 다르도록 두가지 모델 UEM-155와 UEM-255를 설계 제작하여 수직.수평방향의 정적시험, 동적시 험, 현장 장착시험 등을 수행함으로써 기업에서 요구한 사양에 적합한가를 고찰하였다.

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The effect of a pole length on damping force of MR engine mount (MR엔진마운트의 전극 길이가 감쇠력에 미치는 영향에 대한 실험적 연구)

  • Kang, Yung-Suk;Lee, Hyun-Chang;Lee, Hyung-Sik;Park, Woo-Cheul
    • Proceedings of the KAIS Fall Conference
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    • 2007.11a
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    • pp.323-325
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    • 2007
  • 본 연구에서는 MR유체를 적용한 엔진마운트 시스템을 제안하고, 자지장이 형성되는 전극의 길이변화가 엔진마운트의 감쇠력 변화에 미치는 영향에 대하여 실험적으로 고찰하였다. 가진주파수가 증가할수록 마운트로부터 전달되는 힘은 감소하지만, 공급하는 전류의 세기가 증가할수록 전달되는 힘은 증가하였다. 그러나 전극부의 길이변화는 전달되는 힘의 변화에 영향을 거의 미치지 않음을 확인하였다.

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Study of Failure Examples for Emission Gas Control System in Gasoline Engine (가솔린 엔진 배출가스 제어장치에 대한 고장사례 고찰)

  • Lee, Il Kwon;Lee, Jong Ho;Lee, Young Suk;Youm, Kwang Wook;han, Jae Oh;Lim, Ha young
    • Journal of the Korean Institute of Gas
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    • v.20 no.6
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    • pp.37-42
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    • 2016
  • The purpose of this paper is to study for the emission gas control of passenger car. The first example, the PCSV never open when operating condition, but it opened by causing malfunction because of trouble. As a result, the purge gas entered into surge tank, a mount of fuel was displayed with excessive supply on tester. Therefore, it certified the bad-condition of the engine when idling by decreasing of fuel injection quantity from engine ECU. The second example, the hose activating a EGR valve didn't supply the vacuum pressure because of assembling the other part. Thus, it knew the bad-condition of engine that the EGR valve would not work normally by leaking with the other port. The third example, as the rear oxygen sensor of two sensor were fault-installing by changing the sensor of other a car it could not detect of oxygen quantity. Finally, it found the phenomenon of abruptly decreasing vehicle speed when braking a car. Therefore, the system including with emission control has to drastically manage by maximizing condition to role decreasing the emission gas.

A Study of Friction Characteristics in Magneto-Rheological Elastomer (자기유변탄성체 액츄에이터의 마찰특성 연구)

  • Lee, Deuk-Won;Lee, Chul-Hee;Kim, Cheol-Hyun;Cho, Won-Oh
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.213-217
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    • 2011
  • In this study, friction characteristics using elastomeric actuator with Magneto-rheological (MR) materials are identified. Typically, Magneto-rheological materials are divided into two groups by MR fluid in fluid state and MR elastomer in solid state like rubber. The stiffness characteristics of Magneto-rheological material can be changed as magnetic field is applied. MR fluid has been applied to various industry fields such as to brake, clutch, damper, engine mount and etc. However, MR fluid has been used under the sealed condition to prevent leaking issues. In order to overcome these problems, MR elastomer that has same property as MR fluid has been developed and studied. MR elastomer mainly consists of polymer material such as natural rubber or silicon rubber with particles that can be polarized with magnetic field. And it is called as a smart material since its stiffness and damping characteristics can be changed. In this study, MR elastomer is produced and pin-on-disc tests are carried out to identify the friction characteristics of the material. Several test conditions are applied to evaluate the feasibility to use as a smart actuator in the field of vibration control.

Experimental Testing of Rubber Materials for Finite Element Analysis (유한요소해석을 위한 고무재료시험)

  • Kim, Wan-Doo;Kim, Wan-Soo;Woo, Chang-Soo;Lee, Hak-Ju
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.704-709
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    • 2001
  • Experimental methods to determine non-linear properties of rubber materials for finite element analysis is discussed. In simple tension tests, dumbbell specimens are generally used to obtain states of pure tension strain. It is shown that the strip specimens of which length is over 10 times of the width can be also used. In simple compression tests, the effect of the friction between the test specimen and the platens is investigated. the new test method with the tapered platen is proposed in order to overcome the effect of friction and it is verified by experimental and finite element analysis results. In pure shear tests, it is shown that the width of the specimen must be at least 10 times of the height. The mechanical conditioning is suggested to stabilize the properties of the rubber materials. Also, engine mount for automotive is analyzed and experimented for each cases.

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Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle (적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성)

  • Kim, Ji-Hoon;Kim, Jung-Ho;Cha, Cheon-Seok;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.

A Study on Optimal Operation Strategy for Mild Hybrid Electric Vehicle Based on Hybrid Energy Storage System

  • Bae, SunHo;Park, Jung-Wook
    • Journal of Electrical Engineering and Technology
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    • v.13 no.2
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    • pp.631-636
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    • 2018
  • This paper proposed an optimal operation strategy for a hybrid energy storage system (HESS) with a lithium-ion battery and lead-acid battery for mild hybrid electric vehicles (mild HEVs). The proposed mild HEV system is targeted to mount the electric motor and the battery to a conventional internal combustion engine vehicle. Because the proposed mild HEV includes the motor and energy storage device of small capacity, the system focuses on low system cost and small size. To overcome these limitations, it is necessary to use a lead acid battery which is used for a vehicle. Thus, it is possible to use more energy using HESS with a lithium battery and a lead storage battery. The HESS, which combines the lithium-ion battery and the secondary battery in parallel, can achieve better performance by using the two types of energy storage systems with different characteristics. However, the system requires an operation strategy because accurate and selective control of the batteries for each situation is necessary. In this paper, an optimal operation strategy is proposed considering characteristics of each energy storage system, state-of-charge (SOC), bidirectional converters, the desired output power, and driving conditions in the mild HEV system. The performance of the proposed system is evaluated through several case studies with respect to energy capacity, SOC, battery characteristic, and system efficiency.

A Study on Improvement of Sound Quality of Vehicle Using the Vibrational Power Flow (진동 유동해석기법을 이용한 자동차 실내소음 저감 및 음질 개선)

  • Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.208-214
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    • 2000
  • Reduction of structure-borne noise of the compartment in a car is an important task in automotive engineering. Transfer path analysis using vibroacoustic reciprocity technique or multiple path decomposition method has generally been used for structure-borne noise path analysis. These methods are useful in solving particular problem but do not quantify the effectiveness of vibration isolation of each isolator of a vehicle. To quantify the effectiveness of vibration isolation, the vibrational power flow has been used for a simple isolation system or a laboratory based isolation system. It is often difficult to apply the vibrational power flow technique to the complex isolation system like a car. In this paper, a simple equation is derived for calculation of the vibrational power flow of an isolation system with multiple isolators such as a car. It is successfully applied to not only quantifying the relative contributions of eighteen isolators but also reducing structure-borne noise of a passenger car. According to the results, the main contributor of eighteen isolators is the rear roll mount of an engine. The reduced structure-borne noise level is about 5dBA.

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Optimized shape design and endurance life prediction of engine mount rubber (엔진 마운트 고무의 최적 형상 설계와 내구수명 예측)

  • 김헌영;김중재
    • Journal of the korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.23-32
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    • 1996
  • 차량에서 엔진은 가장 큰 질량 집중체(concentrated mass)이다. 만약 엔진이 적절하게 구속되지 않거나 절연되어 있지 않으면, 차체에 진동을 일으키는 원인이 된다. 엔진은 다양한 진동 교란을 받는데 엔진 마운트는 이러한 모든 것들을 고립시키는 역할을 해야 하며, 엔진은 정적인 장착 하중에 대한 지지와 전후, 좌우 및 수직 방향의 운동에 대해 적절한 강성을 가져야 한다. 또한 정숙성을 향상시키기 위해서는 엔진 마운트의 재료인 고무의 강성계수를 낮추는 것이 필요한데 이는 일반적으로 내구성의 저하를 가져온다. 따라서 개발과정에서 강성계수를 낮추는 변경을 하면 부품의 내구성을 보정함에 따르는 재평가 또한 필요하게 된다. 엔진 마운트에 쓰이는 고무부품의 해석은 엔진 마운트 시스템에 대한 진동 해석 및 내구수명의 예측과 병행해야 하며, 진동해석으로부터 얻은 하중 지지 능력 등의 모든 요구 특성을 만족하기 위해서는 고무 재료의 특성에 대한 지식, 엔진 마운트의 장착 위치에 대한 결정 능력과 함께 주어진 조건에 대한 형상의 최적 설계 능력 등이 요구된다. 본 연구에서는 기본적인 형상을 파라미터화하여 엔진 마운트의 형상을 최적화 하는 절차를 제안하였다. 현재 승용차에 널리 사용되고 있는 부시형(bush type) 엔진마운트를 적용 모델로 선택하였으며, 엔진 마운트의 기본적인 형상을 몇개의 파라미터를 사용하여 정의하고 설계 사양으로 주어지는 강성값과 각 파라미터들의 조합으로 구성되는 형상이 갖는 강성값의 차이가 최소가 되도록 파라미터 값들을 최적화하였다. 최적화된 파라미터 값들로 구성되는 형상을 내구 성능, 성형성등을 고려하여 최종 형상으로 결정한다. 내구성능의 예측은 금속부품의 내구수명 예측에 널리 이용되고 있는 방법이 방진 고무부품의 경우에도 적용 가능한지를 검토하고, 방진 고무부품에도 일반적으로 적용될수 있는 내구수명 예측방안의 개발 가능성을 타진해 보았다. 본 연구의 목표는 시제품을 제작하기 이전에 설계된 부품에 대한 스프링 상수 및 내구특성을 체계적으로 규명하여 제품 시험의 횟수를 줄이고, 보다 정밀한 제품을 제작할 수 있도록 하기 위한 것이다.

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A Study on the Evaluation of Vibration Characteristics for Onboard Machinery with Resilient Mountings (선내 탑재 장비용 마운팅 시스템의 진동특성 평가에 관한 연구)

  • Choi, Su-Hyun;Kim, Kuk-Su;Cho, Yeon;Kim, Byoung-Gon
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.73-81
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    • 2002
  • This study is performed to evaluate and design the vibration characteristics of the onboard machinery with resilient mountings. To reduce the vibration revel of onboard machinery with resilient mountings, it is important to evaluate and, if necessary modify vibration characteristics of the resilient mountings. In this study we have developed a program to calculate natural frequencies of the machinery with resilient mountings, forced vibration levels due to internal excitation force of the machinery itself and external excitation forces of the main engine and the propeller, and the force and motion transmissibility of the resilient mountings. The developed program can be also applied to optimal design of the resilient mountings for obtaining a target natural frequency and for achieving a minimum forced vibration level at the center of gravity of the machinery.