• Title/Summary/Keyword: Engine Condition Monitoring

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Development of Practical Integral Condition Monitoring System for A Small Turbojet Engine Using SIMULINK and LabVIEW (SIMULINK와 LabVIEW를 이용한 소형 터보제트 엔진의 실용 통합 상태 진단 시스템 개발)

  • Kong, Changduk;Kho, Seonghee;Park, Gilsu;Park, Gwanglim
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.1
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    • pp.80-88
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    • 2013
  • In currently developed engine condition monitoring systems, most field engine maintenance engineers have difficulties to use them in fields due to complexity, unpractical use, lack of understanding, etc. Therefore a practical usable engine condition monitoring system must be needed. This work proposes a practical performance condition monitoring of a small turbojet engine through comparing between the on-line performance monitoring data and the initial clean performance data calculated by the base engine performance model. Moreover the proposed monitoring system checks the gas path components' on-line health condition through comparing the component performance characteristics between the running engine represented as a deteriorated engine or a degraded engine and the base engine performance model represented as a clean engine. The proposed condition monitoring system is coded in a friendly GUI type program for easy practical application by a commercial tool, MATLAB/SIMULINK and LabVIEW.

Development of On-line Condition Monitoring Program of a Turboprop Engine (터보프롭 엔진의 온라인 상태감시 프로그램 개발에 관한 연구)

  • Kong, Chang-Duk;Kim, Keon-Woo;Lim, Se-Myung;Kim, Ji-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.295-299
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    • 2010
  • Recently, development and application of the condition monitoring and diagnostic system for improvement of durability and reliability and reduction of operating cost is generalized in the aircraft propulsion system. Especially, for reliable operation of the UAV which is flying in high altitude more than 40,000 ft for a long time an condition monitoring system to identify faults and degradations of its propulsion system should be needed. Therefore, this work proposes an on-line condition monitoring program using MATLAB/SIMULINK. In the development phase of the program, a engine signal generation module is used to simulate real engine measuring parameters instead of the real engine. The proposed on-line condition monitoring program was applied to a real turboprop engine to validate its application capability.

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Application Study of Condition Monitoring Technology for Emergency Diesel Generator at Nuclear Power Plant (원자력발전소 비상디젤발전기 상태감시 기술 적용 연구)

  • Choi, K.H.;Park, J.H.;Park, J.E.;Lee, S.G.
    • Journal of Power System Engineering
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    • v.13 no.1
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    • pp.53-58
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    • 2009
  • The emergency diesel generator(EDG) of the nuclear power plant is designed to supply the power to the nuclear reactor on Station Black Out(SBO) condition. The operation reliability of onsite emergency diesel generator should be ensured by a conditioning monitoring system designed to monitor and analysis the condition of diesel generator. For this purpose, we have developing the technologies of condition monitoring for the wolsong unit 3&4 standby diesel generator including diesel engine performance. In this paper, technologies of condition monitoring for the wolsong standby diesel generator are described about three step. First is for selection of operating parameter for monitoring. Second is for technologies of online condition monitoring, Third is for monitoring of engine performance.

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A Study on the Prediction of Engine Condition of Supersonic Aircraft by the Condition Monitoring Technique. (Condition Monitoring을 이용한 초음속 항공기 엔진의 상태예측에 관한 연구)

  • 정병학;정동윤
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.10a
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    • pp.176-182
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    • 1996
  • This paper describes an empherical equation which is to predict the engine condition of the supersonic aircraft. The equation, which is a function of running time of engine and engine oil, is derived from the trend analysis of JOAP data. Qualitative analysis is carried out to make up for the weak points in the current JOAP system. Also wear debris collected from the abnormal engine is analyzed by EDS to detect the damaged parts of engine.

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A Study on Development of On-line Condition Monitoring Program of a Turboshaft Engine (터보샤프트 엔진의 온라인 상태감시 프로그램 개발에 관한 연구)

  • Kong, Chang-Duk;Kho, Seong-Hee;Ki, Ja-Young;Gu, Young-Joo;Jun, Yong-Min
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.6
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    • pp.7-11
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    • 2008
  • The helicopter flies at low level flight mode in its own operational range comparing to other aircraft categories. The low level flight means that the engine operates at variable atmospheric condition such as hot and cold temperature, snow, heavy rain, etc. Furthermore it may increase the entering possibility of engine foreign object damage particles like sand, dust, etc., i.e. this operating condition gives rise to damages of engine gas path components. An on-line condition monitoring program was developed by using SIMULINK, where measurement signals were simulated as an input module. The reliability and capability of the developed on-line condition monitoring were confirmed through application to a real helicopter engine health monitoring.

A Study on Development of On-line Condition Monitoring Program of a Turboshaft Engine (터보샤프트 엔진의 온라인 상태감시 프로그램 개발에 관한 연구)

  • Kong, Chang-Duk;Gu, Young-Joo;Kho, Seong-Hee;Ki, Ja-Young;Jun, Yong-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.163-166
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    • 2008
  • The helicopter flies at low level flight mode in its own operational range comparing to other aircraft categories. The low level flight means that the engine operates at variable atmospheric condition such as hot and cold temperature, snow, heavy rain, etc. Furthermore it may increase the entering possibility of engine foreign object damage particles like sand, dust, etc., i.e. this operating condition gives rise to damages of engine gas path components. An on-line condition monitoring program was developed by using SIMULINK, where measurement signals were simulated as an input module. The reliability and capability of the developed on-line condition monitoring were confirmed through application to a real helicopter engine health monitoring.

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Trend Monitoring of A Turbofan Engine for Long Endurance UAV Using Fuzzy Logic

  • Kong, Chang-Duk;Ki, Ja-Young;Oh, Seong-Hwan;Kim, Ji-Hyun
    • International Journal of Aeronautical and Space Sciences
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    • v.9 no.2
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    • pp.64-70
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    • 2008
  • The UAV propulsion system that will be operated for long time at more than 40,000ft altitude should have not only fuel flow minimization but also high reliability and durability. If this UAV propulsion system may have faults, it is not easy to recover the system from the abnormal, and hence an accurate diagnostic technology must be needed to keep the operational reliability. For this purpose, the development of the health monitoring system which can monitor remotely the engine condition should be required. In this study, a fuzzy trend monitoring method for detecting the engine faults including mechanical faults was proposed through analyzing performance trends of measurement data. The trend monitoring is an engine conditioning method which can find engine faults by monitoring important measuring parameters such as fuel flow, exhaust gas temperatures, rotational speeds, vibration and etc. Using engine condition database as an input to be generated by linear regression analysis of real engine instrument data, an application of the fuzzy logic in diagnostics estimated the cause of fault in each component. According to study results. it was confirmed that the proposed trend monitoring method can improve reliability and durability of the propulsion system for a long endurance UAV to be operated at medium altitude.

A Study on GUI type On-line Condition Monitoring Program for A Turboprop Engine Using LabVIEW$^{(R)}$ (LabVIEW를 이용한 터보프롭 엔진의 GUI기반 온라인 상태감시 프로그램에 관한 연구)

  • Kong, Chang-Duk;Kim, Keon-Woo;Kim, Ji-Hyun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.86-93
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    • 2011
  • Recently, development and application of condition monitoring and diagnostic system for improvement of durability and reliability and reduction of operating cost is generalized in the aircraft propulsion system. Expecially, for reliable operation of the high altitude and a long time and condition monitoring system to identify faults and degradations of its propulsion system should be needed. This work proposed a GUI-based On-line condition monitoring program using LabVIEW by PT6A-67 turboprop engine. The proposed on-line condition program can monitor the real engine performance as well as the trend through precise comparison between performance results calculated by the base performance simulation program and measuring engine performance signals. In the development phase of this monitoring system, a signal generation module is proposed to evaluate the proposed on-line monitoring system.

A Study on Trend Monitoring of a Long Endurance UAV s Gas Turbine to be Operated at Medium High Altitude

  • Kho, Seong-Hee;Ki, Ja-Young;Kong, Chang-Duk;Oh, Seong-Hwan;Kim, Ji-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.84-88
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    • 2008
  • The UAV propulsion system that will be operated for long time at more than 40,000ft altitude should have not only fuel flow minimization but also high reliability and durability. If this UAV propulsion system may have faults, it is not easy to recover the system from the abnormal, and hence an accurate diagnostic technology must be needed to keep the operational reliability. For this purpose, the development of the health monitoring system which can monitor remotely the engine condition should be required. In this study, a fuzzy trend monitoring method for detecting the engine faults including mechanical faults was proposed through analyzing performance trends of measurement data. The trend monitoring is an engine conditioning method which can find engine faults by monitoring important measuring parameters such as fuel flow, exhaust gas temperatures, rotational speeds, vibration and etc. Using engine condition database as an input to be generated by linear regression analysis of real engine instrument data, an application of the fuzzy logic in diagnostics estimated the cause of fault in each component. According to study results, it was confirmed that the proposed trend monitoring method can improve reliability and durability of the propulsion system for a long endurance UAV to be operated at medium altitude.

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A Case Study on the Establishment of Upper Control Limit to Detect Vessel's Main Engine Failures using Multivariate Control Chart (다변량 관리도를 활용한 선박 메인 엔진의 이상 관리 상한선 결정에 관한 연구)

  • Bae, Young-Mok;Kim, Min-Jun;Kim, Kwang-Jae;Jun, Chi-Hyuck;Byeon, Sang-Su;Park, Kae-Myoung
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.6
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    • pp.505-513
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    • 2018
  • Main engine failures in ship operations can lead to a major damage in terms of the vessel itself and the financial cost. In this respect, monitoring of a vessel's main engine condition is crucial in ensuring the vessel's performance and reducing the maintenance cost. The collection of a huge amount of vessel operational data in the maritime industry has never been easier with the advent of advanced data collection technologies. Real-time monitoring of the condition of a vessel's main engine has a potential to create significant value in maritime industry. This study presents a case study on the establishment of upper control limit to detect vessel's main engine failures using multivariate control chart. The case study uses sample data of an ocean-going vessel operated by a major marine services company in Korea, collected in the period of 2016.05-2016.07. This study first reviews various main engine-related variables that are considered to affect the condition of the main engine, and then attempts to detect abnormalities and their patterns via multivariate control charts. This study is expected to help to enhance the vessel's availability and provide a basis for a condition-based maintenance that can support proactive management of vessel's main engine in the future.