• Title/Summary/Keyword: Energy-efficient distillation

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Dynamic Behavior of a Modified Thermally Coupled Distillation Column (변형 열복합 증류탑의 동적 특성)

  • Hwang, Kyu Suk;Sung, Ick Gi;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.47 no.3
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    • pp.327-331
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    • 2009
  • A thermally coupled distillation system is constructed using two columns used in a conventional two column system, and its operability is examined by investigating the dynamic behavior. For the control of three product specifications, the step response test is performed and a $3{\times}3$ control structure using flow rates of overhead and side products and vapor boilup is suggested. The performance of the proposed control system indicates that the specification control of bottom product is the most difficult but the operation of the proposed system is available.

Design of Naphtha Splitter Unit with Petlyuk Distillation Column Using Aspen HYSYS Simulation (Aspen HYSYS를 이용한 나프타 분리공정의 Petlyuk Distillation Column 설계)

  • Lee, Ju-Yeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.2
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    • pp.21-27
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    • 2018
  • FRN (Full range Naphtha) is distilled from crude oil in a Naphtha Splitter Unit and is separated into the Light Straight Naphtha, Heavy Naphtha, and kerosene according to the boiling point in sequence. This separation is conducted using a series of binary-like columns. In this separation method, the energy consumed in the reboiler is used to separate the heaviest components and most of this energy is discarded as vapor condensation in the overhead cooler. In this study, the first two columns of the separation process are replaced with the Petlyuk column. A structural design was exercised by a stage to stage computation with an ideal tray efficiency in the equilibrium condition. Compared to the performance of a conventional system of 3-column model, the design outcome indicates that the procedure is simple and efficient because the composition of the liquid component in the column tray was designed to be similar to the equilibrium distillation curve. An analysis of the performance of the new process indicated an energy saving of 12.3% under same total number of trays and with a saving of the initial investment cost.

Design of Reformate Fractionation Process with Thermally Coupled Distillation Column (Reformate 분리공정에서의 열복합 증류탑 설계)

  • Lee, Ju-Yeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2445-2450
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    • 2011
  • Design of reformate fractionation process using a fully thermally coupled distillation is conducted with commercial design software Aspen HYSYS. Detailed procedure of the design is explained, and the performance of the process is compared with that of a conventional system. The design outcome indicates that the procedure is simple and efficient. The performance of the new process indicates that an energy saving of 12.2% is obtained compared with the conventional process while total number of trays maintains at the same.

Optimizing SR-GAN for Resource-Efficient Single-Image Super-Resolution via Knowledge Distillation

  • Sajid Hussain;Jung-Hun Shin;Kum-Won Cho
    • Proceedings of the Korea Information Processing Society Conference
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    • 2023.05a
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    • pp.479-481
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    • 2023
  • Generative Adversarial Networks (GANs) have facilitated substantial improvement in single-image super-resolution (SR) by enabling the generation of photo-realistic images. However, the high memory requirements of GAN-based SRs (mainly generators) lead to reduced performance and increased energy consumption, making it difficult to implement them onto resource-constricted devices. In this study, we propose an efficient and compressed architecture for the SR-GAN (generator) model using the model compression technique Knowledge Distillation. Our approach involves the transmission of knowledge from a heavy network to a lightweight one, which reduces the storage requirement of the model by 58% with also an increase in their performance. Experimental results on various benchmarks indicate that our proposed compressed model enhances performance with an increase in PSNR, SSIM, and image quality respectively for x4 super-resolution tasks.

Optimization of Distillation-Pervaporation Membrane Hybrid Process for Separation of Water/Organic Solvent Mixtures (물/유기용매 분리를 위한 증류-투과증발막 혼성공정의 최적화)

  • Yang, Jeongin;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.56 no.1
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    • pp.29-41
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    • 2018
  • Separating a mixture having an azeotrope or low relative volatility with single distillation column is difficult. Separating water-acetic acid mixture and water-ethanol mixture with a distillation column consumes a lot of energy. Pervaporation membrane can be used to separate the mixture in the concentration region where separation is difficult with distillation. We simulated a distillation-membrane hybrid process where membrane is located on the head of the distillation column for efficient separation of water-acetic acid and water-ethanol mixture. Permeability data were obtained from experiments and literature. We formulated an optimization problem for the process with total annual cost (TAC) as an objective function and major design variables as optimization variables. Major optimization variable affecting TAC of the hybrid process was shown to be distillate concentration. We also suggested a simplified optimization procedure to get a close-to-optimal solution.

Design of High-Efficient Divided Wall Distillation Columns for Propane and Butane Separation (프로판과 부탄 분리를 위한 고효율 분리벽형 증류탑 설계)

  • KIM, NAMGEUN;RYU, HYUNWOOK;KANG, SUNGOH;OH, MIN;LEE, CHANGHA
    • Journal of Hydrogen and New Energy
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    • v.30 no.1
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    • pp.83-94
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    • 2019
  • LPG is increasingly being used as a clean energy source due to the continuous strengthening of environmental regulations. In addition, the demand of propane which is the basic compound for petrochemicals is increasing for propylene production. In the study, a divided wall column was used as de-propanizer and de-butanizer, which is expected to save large amount of energy among the four conventional distillation columns used for processing LPG. The simulation results showed a decrease of energy duty with ESI by 30.30% using two divided wall columns. Furthermore, simulation case studies were carried out with respect to design and operation condition. The main column tray and withdrawal tray were determined from the design case studies while the internal liquid flow and vapor flow were decided from the operating case studies. Also, ESI of 1.06% could be achieved from the case studies. According to the results, the simulation method used showed that it is greatly helpful to the design and evaluate a highly efficient divided wall column.

Analysis of Steady and Unsteady State Behavior in Behavior Water Distillation Process (중수증류공정의 정상 및 비정상상태 거동해석)

  • Kim, Kwang-Rag;Chung, Hong-Suck;Sung, Ki-Woung;Kim, Yong-Eak;Lee, Kun-Jae
    • Nuclear Engineering and Technology
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    • v.18 no.2
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    • pp.107-116
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    • 1986
  • The steady and unsteady state models were established for the performance analysis and design of heavy water distillation columns packed with corrugated wire mesh. After the steady state model was derived with pressure drops, separated D$_2$O concentration and temperature profiles and pressure gradients in the column were obtained by solving MESH equations with equation tearing method. For the analysis of unsteady state behavior, the equilibrium stage transient model deduced from modifying the Cohen's ideal cascade equation was used to predict the concentration change of heavy water with time. These models were in good agreement with the experimental results of heavy water distillation at total reflux. And the newly developed packing material turned out to be very efficient separation device for very small HETP, pressure drop and holdup.

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Production of Fuel Bioethanol Using 2-Step Pressure Swing Absorption Process (2단계 PSA(Pressure Swing Absorption) 공정을 이용한 연료용 바이오에탄올 생산)

  • Jeon, Hyungjin;Go, Kyung-Mo;Jeong, Jun-Seong;Choi, Gi-Wook
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.111.1-111.1
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    • 2011
  • Recently, comsumption of fossil fuel is causing many problems(oilflation, global warming, environmental pollution). For this reason Renewable energy is now becoming the center of interest as a solution to these problems. Bioethanol, especially, is able to substitute petroleum as fuel; making it a viable and promising renewable energy. In order to production of fuel bioethanol, Dehydration process is essential. Azeotropic distillation, extractive and pressure swing absorption(PSA) process are some of possible dehydration process, out of which, PSA process is attractive since it required less energy and lower setup cost. In this study, we produced fuel bioethanol using 2-step PSA(3 bed + 2 bed) process for more efficient and economical process. Through this study, we produced fuel bioethanol using 2-step PSA process and concentration of fuel bioethanol was 99.54wt%(feed ethanol: 92.4wt%). We expected that because of efficient use of absorbents(zeolite), 2 step PSA process contribute to economical operation.

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Study of the Formation of Eutectic Melt of Uranium and Thermal Analysis for the Salt Distillation of Uranium Deposits (우라늄 전착물의 염증류에 대한 우라늄 공정(共晶) 형성 및 열해석 연구)

  • Park, Sung-Bin;Cho, Dong-Wook;Hwang, Sung-Chan;Kang, Young-Ho;Park, Ki-Min;Jun, Wan-Gi;Kim, Jeong-Guk;Lee, Han-Soo
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.8 no.1
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    • pp.41-48
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    • 2010
  • Uranium deposits from an electrorefining process contain about 30% salt. In order to recover pure uranium and transform it into an ingot, the salts have to be removed from the uranium deposits. Major process variables for the salt distillation process of the uranium deposits are hold temperature and vacuum pressure. Effects of the variables on the salt removal efficiency were studied in the previous study[1]. By applying the Hertz-Langmuir relation to the salt evaporation of the uranium deposits, the evaporation coefficients were obtained at the various conditions. The operational conditions for achieving above 99% salt removal were deduced. The salt distilled uranium deposits tend to form the eutectic melt with iron, nickel, chromium for structural material of salt evaporator. In this study, we investigated the hold temperature limitation in order to prevent the formation of the eutetic melt between urnaium and other metals. The reactions between the uranium metal and stainless steel were tested at various conditions. And for enhancing the evaporation rate of the salt and the efficient recovery of the distilled salt, the thermal analysis of the salt distiller was conducted by using commercial CFX software. From the thermal analysis, the effect of Ar gas flow on the evaporation of the salt was studied.

The Study of Structure Design for Dividing Wall Distillation Column (분리벽형 증류탑의 구조 설계 및 분리 특성 연구)

  • Lee, Seung Hyun;Lee, Moon Yong
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.39-45
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    • 2007
  • This paper proposed a shortcut method for the structure design of dividing wall column based on the Fen-ske-Underwood equation by applying it on three conventional simple column configuration. It is shown that the proposed shortcut method can design the column structure including the feed tray, dividing wall section, and side-stream tray in a simple and efficient way in the initial design stage. Simulation study using HYSYS to compare the energy saving performance between the conventional sequential two column system and the dividing wall column designed by the proposed method shows that the proposed dividing wall column system saves from 16% to 65% more over the condepends on the composition of intermediate component while the optimal energy consumption pattern to internal flow distribution on the dividing wall section is characterized by the ESI factor of the feed mixture.