• Journal of Korea Foundry Society
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• v.41 no.4
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• pp.342-348
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• 2021

Almost all ferrous foundries use press scrap as the main charge material. In this study, we tried to reduce the melting energy by optimizing the shape and size of press scrap. The experiment was conducted using 3t/h medium frequency induction melting furnaces at two foundries. In the case of the improved condition, customized press scrap was used for initial charging, and small press scrap was used for additional charging. The energy reduction effect of the improved condition was enhanced by reinforcing the cleaning process of the return scrap surface. The reduction ratios of the melting energy basic unit by the improved condition at the two foundries were almost the same (23.3 and 23.9%). The improved condition was very effective in both foundries with different basic unit levels. The reasons for energy reduction and the economic effects of the improved condition were described.

• Journal of Mechanical Science and Technology
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• v.15 no.6
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• pp.796-803
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• 2001

Numerical solutions for the convection-dominated melting in a rectangular cavity are presented. The enthalpy-porosity model is employed as the mathematical model. This model is applied in conjunction with the EIT method to detect boundary movement in a phase changing environment. The absorption and evolution of latent heat during the phase change is dealt with by the enthalpy-based energy equation. This seems to be more efficient than resolving the temperature-based energy equation. The velocity switch-off, which is required when solid changes into liquid, is modeled by the porous medium assumption. For efficiency and simplicity of the solutions procedure, this paper proposes a simple algorithm, which iterates the temperature and the liquid fraction of the cells comprising the front layer. The numerical results agree reasonably well with the experimental data and other previous works using the transformed-grid system.

• Journal of Korea Foundry Society
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• v.41 no.2
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• pp.132-138
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• 2021

In this study, the power basic units to produce cast iron by using the press and shredded scrap are compared in 16t/h low-frequency induction melting furnace. Charging the shredded scrap instead of the press scrap was confirmed that the power basic unit is improved by about 5%. The energy characteristics according to the shape and size of scrap steel and the effect of the furnace size were investigated. Finally, the strategy to improve the utilization of this technology was proposed.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
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• v.8 no.1
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• pp.7-12
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• 2012

This study proposes a hybrid geothermal system combined with heating mode and snow-melting mode for winter season in order to increase the annual operating efficiency of the GSHP(Ground Source Heat Pump). The purpose of this study is to get effectiveness of the hybrid geothermal system by the site experiments. In case of snow-melting only mode, the GSHP COP is 0.7 higher than system COP in average. And in case of hybrid mode, heating GSHP COP is 0.5 higher than snow-melting GSHP COP. And it is also found out that all COP obtained through measurement periods is higher than nominal COPs given by GSHP manufacturer. As a conclusion, it is clear that the proposed hybrid geothermal system is expected as a highly efficient system.

• 한국연소학회:학술대회논문집
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• 2006.10a
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• pp.168-174
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• 2006

A pilot scale (200kg/hr) pyrolysis melting incineration system is designed and constructed in Korea Institute of Industrial Technology. The incineration process is composed of pyrolysis, gas combustion, ash melting, gas stabilization, waste heating boiler, and bag filter. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. Especially, a pyrolysis is very important process in that it is a way of energy recirculation and minimizing the waste products. This paper presents major results of the most efficient operating conditions in a pilot scale pyrolysis melting incinerator.

• Journal of Korea Foundry Society
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• v.41 no.1
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• pp.11-15
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• 2021

Scrap steel used as a charge material in melting process of cast iron foundry is mostly press scrap. The press scrap usually causes several problems including energy loss, workability, safety, and so on. By charging the shredded scrap instead of the press scrap, it is expected that the above-mentioned problems can be solved. In this study, the power basic units to produce cast iron by using the press and shredded scrap are compared in 3t/h medium-frequency induction melting furnace. Charging the shredded scrap instead of the press scrap was confirmed that the power basic unit is improved by about 15%. The characteristics and restrictions of the usage according to the shape and size of scrap steel were considered.

• Solar Energy
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• v.19 no.1
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• pp.19-27
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• 1999

In this study, basic design data which were required for development of highly efficient ice storage system with low temperature latent heat were experimentally obtained. The ice storage system considered in this study was the one that has been widely used in the developed country and called the ice-on-coil type. Using the system, the ice storage performance for various design parameters which were the flow direction and the inlet temperature of the secondary fluid was tested. In addition, the clockwise variation of the heat transfer characteristics of the PCM in the ice storage tank were investigated. During the melting processes in the ice storage tank with several vertical tubes, decrease of the solid-liquid interface area, which was the heat transfer area, between the floating ice and the water made the decreasing rate of IPF less. Also, the total melting energy for the upward flow of the secondary fluid was higher than that for the downward flow during the melting process, but this trend did not appear if the initial temperature of the PCM was $4^{\circ}C$. The average ice recovery efficiency for the upward flow of the secondary fluid was higher than that for the downward flow.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.29 no.1
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• pp.24-31
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• 2019

The current study demonstrates an efficient procedure to create ingots from $Al_2O_3$ powder using the skull melting method to use these ingots as a starting material in conventional methods for growing synthetic single-crystal sapphire. Dimension of the cold crucible was 24 cm in inner diameter and 30 cm in inner height, 15 kg of $Al_2O_3$ powder was completely melted within 1 h at an oscillation frequency of 2.75 MHz, maintained in the molten state for 3 h, and finally air-cooled. The areal density and components of the cooled ingot by parts were analyzed through scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS). The areal density and $Al_2O_3$ content of the ingot were related to the temperature distribution inside the cold crucible during high-frequency induction heating, and the area with high temperature was high tends to be high in areal density and purity.

• Korean Journal of Materials Research
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• v.31 no.8
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• pp.445-449
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• 2021

Zintl compound Mg₃Sb₂ is a promising candidate for efficient thermoelectric material due to its small band gap energy and characteristic electron-crystal phonon-glass behavior. Furthermore, this compound enables fine tuning of carrier concentration via chemical doping for optimizing thermoelectric performance. In this study, nominal compositions of Mg_3.8Sb_2-xTe_x (0 ≤ x ≤ 0.03) are synthesized through controlled melting and subsequent vacuum hot pressing method. X-ray diffraction (XRD) and scanning electron microscopy (SEM) are carried out to investigate phase development and surface morphology during the process. It should be noted that 16 at. % of excessive Mg must be added to the system to compensate for the loss of Mg during melting process. Herein, thermoelectric properties such as Seebeck coefficient, electrical conductivity, and thermal conductivity are evaluated from low to high temperature regimes. The results show that Te substitution at Sb sites effectively tunes the majority carriers from holes to electrons, resulting in a transition from p to n-type. At 873 K, a peak ZT value of 0.27 is found for the specimen Mg_3.8Sb_1.99Te_0.01, indicating an improved ZT value over the intrinsic value.

• Korean Chemical Engineering Research
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• v.53 no.5
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• pp.603-608
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• 2015

Alumina powder have been expanded its application in industry and required to control its morphology such as powder size and aspect ratio of single particle. It can be synthesized by molten - salt method which is possible to obtain various shapes of ceramic particles by controlling the growth direction because each crystal face has different growth rate. In this study, various combinations of salts such as NaCl, $Na_2SO_4$, $Na_3PO_4$ and their mixture were used for control the growth of plate like alumina particle from the initial stage of synthesis because salt having different ionic strength can control the growth direction of ceramic particle under its melting condition around $800{\sim}900^{\circ}C$, and growth behavior of plate-like alumina particle with different reaction conditions such as temperature and concentration on the crystal size and shape was studied.