• Title/Summary/Keyword: End shape

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Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61 (열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용)

  • Bae, Hyo-Jun;Lee, Sang-Jae;Woo, Kyu-Sung;Park, Heung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1148-1153
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

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Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Machine learning-enabled parameterization scheme for aerodynamic shape optimization of wind-sensitive structures: A-proof-of-concept study

  • Shaopeng Li;Brian M. Phillips;Zhaoshuo Jiang
    • Wind and Structures
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    • v.39 no.3
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    • pp.175-190
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    • 2024
  • Aerodynamic shape optimization is very useful for enhancing the performance of wind-sensitive structures. However, shape parameterization, as the first step in the pipeline of aerodynamic shape optimization, still heavily depends on empirical judgment. If not done properly, the resulting small design space may fail to cover many promising shapes, and hence hinder realizing the full potential of aerodynamic shape optimization. To this end, developing a novel shape parameterization scheme that can reflect real-world complexities while being simple enough for the subsequent optimization process is important. This study proposes a machine learning-based scheme that can automatically learn a low-dimensional latent representation of complex aerodynamic shapes for bluff-body wind-sensitive structures. The resulting latent representation (as design variables for aerodynamic shape optimization) is composed of both discrete and continuous variables, which are embedded in a hierarchy structure. In addition to being intuitive and interpretable, the mixed discrete and continuous variables with the hierarchy structure allow stakeholders to narrow the search space selectively based on their interests. As a proof-of-concept study, shape parameterization examples of tall building cross sections are used to demonstrate the promising features of the proposed scheme and guide future investigations on data-driven parameterization for aerodynamic shape optimization of wind-sensitive structures.

Influence of Spring Constant and Tip Mass at Free End on Stability of Timoshenko Cantilever Column subjected to a Follower Force (자유단의 스프링 상수와 부가 말단질량이 종동력을 받는 Timoshenko 외팔보의 안정성에 미치는 영향)

  • 손종동
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.49-58
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    • 1998
  • On the stability of the Timoshenko cantilever column subjected of a compressive follower force, the influences of the moment of inertia of the tip mass at the free end and the characteristics of a translational spring at the free end of the column are studied. The equations of motion and boundary conditions of system are estabilished by using the d'Alembert virtual work of principle. On the evaluation of stability of the column, the effect of the shear deformation and rotatory inertia is considered in calculation. The moment of inertia of the tip mass at the free end of the column is changed by adjusting the distance c, from the free end of the column to the tip mass center. The free end of the column is supported elastically by a translational spring. For the maintenance of the good stability of the column, it is also proved that the constant of the translational spring at the free end must be very large for the case without a tip mass while it must be small for the case with a tip mass. Therefore, it is found that the shape of the tip mass and the characteristic of the spring at the free end are very effective elements for the stability of the column when the columns subjected to a compressive follower force are designed.

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Shaking Motion Characteristics of a Cod-end Caused by an Attached Circular Canvas during Tank Experiments and Sea Trials

  • Kim, Yonghae
    • Fisheries and Aquatic Sciences
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    • v.16 no.3
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    • pp.211-220
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    • 2013
  • A shaking motion could be used to improve fish escapement from a cod-end net by creating a sieving effect over the swept volume or by disturbing the optomotor response of the fish. In this study, a perpendicular shaking motion was generated in a towed cod-end net by a circular canvas attached to the end of the codend, which formed a biased cap-like shape. This concept was tested by using a model in a flow tank and by towing a prototype cod-end during sea trials. For the model tests, the amplitude of the shaking motion was $0.6{\pm}0.1$ times the rear diameter of the cod-end, and the period of the shaking motion was $2.6{\pm}0.1$ s at a flow velocity of 0.6 or 0.8 m/s. In the sea trials, the amplitude was $0.5{\pm}0.2$ times the rear diameter of the cod-end, and the period of the shaking motion was $7{\pm}4$ s at towing speeds of 1.2 or 1.7 m/s. Thus, the shaking amplitude during the sea trials was equal to or less than that observed in the tank tests, and the shaking period was twice as long. The shaking motion described by the amplitude and period could be an effective means to stimulate fish escapement from cod-end during fishing operations considering the response of the fish.

Detection of Microphytobenthos in the Saemangeum Tidal Flat by Linear Spectral Unmixing Method

  • Lee Yoon-Kyung;Ryu Joo-Hyung;Won Joong-Sun
    • Korean Journal of Remote Sensing
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    • v.21 no.5
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    • pp.405-415
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    • 2005
  • It is difficult to classify tidal flat surface that is composed of a mixture of mud, sand, water and microphytobenthos. We used a Linear Spectral Unmixing (LSU) method for effectively classifying the tidal flat surface characteristics within a pixel. This study aims at 1) detecting algal mat using LSU in the Saemangeum tidal flats, 2) determining a suitable end-member selection method in tidal flats, and 3) find out a habitual characteristics of algal mat. Two types of end-member were built; one is a reference end-member derived from field spectrometer measurements and the other image end-member. A field spectrometer was used to measure spectral reflectance, and a spectral library was accomplished by shape difference of spectra, r.m.s. difference of spectra, continuum removal and Mann-Whitney U-test. Reference end-members were extracted from the spectral library. Image end-members were obtained by applying Principle Component Analysis (PCA) to an image. The LSU method was effective to detect microphytobenthos, and successfully classified the intertidal zone into algal mat, sediment, and water body components. The reference end-member was slightly more effective than the image end-member for the classification. Fine grained upper tidal flat is generally considered as a rich habitat for algal mat. We also identified unusual microphytobenthos that inhabited coarse grained lower tidal flats.

Effects of cutter runout on cutting forces during up-endmilling of Inconel718 (Inconel 718 상향 엔드밀링시 절삭력에 미치는 공구형상오차)

  • 이영문;양승한;장승일;백승기;김선일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.302-307
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented during up-end milling of Inconel 718 using measured cutting forces. The specific cutting resistance, K. and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area. Both of $K_r$, and $K_t$ values become smaller as the helix angle increases from $30^\circ$ to $40^\circ$ Whereas they become larder as the helix angle increases from $40^\circ$ to $50^\circ$. On the other hand, the $K_r$, and $K_t$ values show a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

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Effects of Cutter Runout on End Milling Forces I-Up Eng Milling- (엔드밀링 절삭력에 미치는 공구형상오차 I- 상향 엔드밀링 -)

  • Lee, Yeong-Mun;Yang, Seung-Han;Song, Tae-Seong;Gwon, O-Jin;Baek, Seung-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.63-70
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. The average specific cutting resistance, Ka is defined as the main cutting force component divided by the modified chip section area. Ka value becomes smaller as the helix angle increases from $30^circC \;to\;40\circC$. But it becomes larger as the helix angle increases from $40^\circ$to 50 . On one hand, the Ka value shows a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

In-Process Prediction of the Surface Error Using an Identification of Cutting Depths in End Milling (엔드밀 가공중 절입깊이의 실시간 추정을 이용한 가공오차 예측)

  • 최종근;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.114-123
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    • 1998
  • In the end milling process, the information of the surface errors plays an important role in adaptive control systems for precision machining. As the measuring accuracy of the surface errors directly matches the control's, it is an important factor for evaluating the performance of the system. In order to obtain the surface errors, the prediction using the cutting force, torque, motor power etc. is frequently practiced owing to the easiness in measurement. In the implementation of the prediction, the information on the cutting depths make it concrete and precise. Actually the axial depth of cut limits the range of the calculation. In general, it is not easy to know the cutting depths due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool, and machining error in the previous cutting. In addition to, even if cutting depths are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggests an algorithm estimating the cutting depths based on cutting force and makes it precise to predict the surface error. The proposed algorithm can be applied in more extensive cutting situations, such as presence of the tool wear, change of the work material hardness, etc.

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Unique local deformations of the superelastic SMA rods during stress-relaxation tests

  • Ashiqur Rahman, Muhammad;Rahman Khan, Mujibur
    • Structural Engineering and Mechanics
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    • v.22 no.5
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    • pp.563-574
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    • 2006
  • This paper studies mechanical behavior of the superelastic shape memory alloy (SMA) rods in terms of local deformations and time via tensile loading-unloading cycles for both ends fixed end constraints. Besides the unique stress induced martensitic transformation (SIMT), SMA's time dependent behavior when it is in mixed-phase condition upon loading and unloading, also need careful attention with a view of investigating the local deformation of the structural elements made of the same material. With this perspective, the so-called stress-relaxation tests have been performed to demonstrate and investigate the local strains-total strains relationships with time, particularly, during the forward SIMT. Some remarkable phenomena have been observed pertaining to SIMT, which are absent in traditional materials and those unique phenomena have been explained qualitatively. For example, at the stopped loading conditions the two ends (fixed end and moving end of the tensile testing machine) were in fixed positions. So that there was no axial overall deformation of the specimen but some notable increase in the axial local deformation was shown by the extensometer placed at the middle of the SMA specimen. It should be noted that this peculiar behavior termed as 'inertia driven SIMT' occurs only when the loading was stopped at mixed phase condition. Besides this relaxation test for the SMA specimens, the same is performed for the mild steel (MS) specimens under similar test conditions. The MS specimens, however, show no unusual increase of local strains during the stress relaxation tests.