• 한국기계가공학회지
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• 제15권4호
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• pp.101-108
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• 2016

Endmill fillet cutting at the corner was conducted with the online measurement of cutting forces and tool deflection by a tool dynamometer and an eddy current sensor system. The profile of the machined surface was also compared with the CAD profile with a Coordinate Measuring Machine (CMM) and CALYPSO software. It was found that the end mill cutter with four blades has a better surface profile than that with two blades, and the cutting forces and tool deformation were increased as the cutting speed was increased. When the tool located at the degree $45^{\circ}$ corner was found to conduct the maximum cutting force than started to the point of the workpiece. As it was compared with the CMM and ANOVA analysis result in the case that the cutting force and tool deformation was the maximum, it was found that the result was affected by the spindle speed and the number of blades.

• 한국기계가공학회지
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• 제18권12호
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• pp.73-81
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• 2019

Titanium alloys have been spotlighted in numerous industries owing to their superior mechanical properties, such as high specific strength. However, the high heat and wear resistance of titanium alloys also lower their machinability and limit the wider application of the material. Many researchers have investigated the processing of titanium alloys, and it is required to evaluate the effectiveness and efficiency of developed technologies. From this perspective, this research studied sustainability in titanium alloy machining. The power consumption of the machine was measured during the process and analyzed in terms of process parameters and individual machine components. Here, an end mill specially designed for titanium was also investigated and compared with a general-purpose cutting tool. Based on the experimental results, a model was constructed to predict the power consumption of the overall process. It is expected that this study will contribute to the more effective and efficient processing of titanium alloys.

• 한국정밀공학회지
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• 제12권10호
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• pp.5-17
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• 1995

기계가공(Machining)중에서 가장 기본적인 것이 선삭(Turning)작업이며, 이 가공은 선반(Lathe)에 의해서 행하여지고 있는 것은 다 아는 사실이다. 공작기계의 발달과 금속 절삭 원리(Principles of metal cutting)는 선반을 중심으로 약 일세기동안 꾸준히 발전해 오고 있으며, 수없이 쏟아져 나온 연구논문들의 대부분이 선반에 의한 가공과 그 공작기계에 의해서 이루어졌으며 앞으로도 계속 보통선반, CNC선반의 토대 위에서 이루어지리라고 보고 있다. 공작기계 중에서 CNC 선반의 발달 과정을 요약해보면 1960년대의 대량 생산시대에는 Programmable control 방식의 자동 터렛트(Turret) 선반이 개발되어 생산 공정이 비교적 간단한 양산 가공기로서 환영을 받게 되었다. 1970년대에 들어서면서 다품종소량생산이 중요시되었고, 그때 NC 선반시대가 시작되었다고 볼 수 있다. 현 싯점에서 볼 때 이것은 중품종중량생산 이라고 말할 수 있으며, Turret 선반의 NC화 즉, Multi-tool에 의한 선반의 복합가공이 가능해졌지만 Tooling에 문제가 발생하였다. 1980년에 들어서 각종 MC 들이 광범위하게 발달, 보급되는 경향에 따라서 NC 선반도 고능률화의 일환으로 고속화와 더불어 회전공구인 End mill. Drill. Tap 등의 복합가공이 가능한 복합선반이 차례로 개발되었고 선삭공구와 회전공구등의 자동공구교환(Automatic Tool. Changing. ATC)이 가능해지고 Y축 보정(Co-mpensation)기구를 부착한 대형 Turning center가 개발되어 보급되게 되었다.

• 한국펄프종이공학회:학술대회논문집
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• 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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• pp.239-243
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• 2006

Papermaking has changed remarkably during the past 20 years, creating huge pressures on retention and drainage programs. During this time, technology has advanced from single PAM flocculants to inorganic microparticle-based programs and then to micropolymer-based programs. In today's evolving fine paper market, retention and drainage programs have to meet increased demands in many areas, such as increased speed, GAP formers, dilution headboxes, higher ash levels, reduced furnish quality, lower cost, and increased machine efficiency. Hercules recently introduced a new technology that offers performance and stability improvements and operational cost savings as compared to existing advanced technologies. $PerForm(R)$ SP Advanced Retention and Drainage Technology consists of a family of products based on a structured organic particulate that offers papermakers the ultimate flexibility for management of wet end chemistry. This paper compares $PerForm(R)$ SP Advanced Retention and Drainage Technology to inorganic microparticle and micropolymer technologies and provides multiple case histories on machines that demonstrate the benefits of the technology. In these case histories, the PerForm SP is shown to provide improved retention and drainage that results in improved performance and operational cost savings to the mill.

• 한국정밀공학회지
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• 제16권5호통권98호
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• pp.11-18
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• 1999

Recently high speed machining is being studied actively to reduce machining time and to improve machining precision. To perform efficient high speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting forces in high speed machining, dynamometer which has high natural frequency was newly designed using 3-axes piezo force sensor. For newly designed dynamometer, calibration is conducted with sensitivity of force sensor modulated and proper preload and interference force are investigated experimently. Also, cutting force signals of newly designed dynamometer are compared with those of conventional one in high speed cutting experiment and its superiority is confirmed. Then using newly designed dynamometer, high speed machinability is evaluated about cutting force and tool wear in various cutting conditions.

• 한국기계가공학회지
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• 제15권2호
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• pp.111-117
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• 2016

The cutting performance of a developed small-angle spindle tool was investigated with Al6061 using a TiAlN coated high-speed steel end mill. Up-cut and down-cut processes in a milling machine were carried out at the range of 1000-4000 rpm for spindle speed and 50-300 mm/min for feed rate. As a result, the highest cutting force in the Fx direction was obtained from the up-cut process when the spindle speed was 1000 rpm and the feed rate was 100 mm/min. In the Fy direction, the highest cutting force appeared in the up-cut process at a feed rate of 250 mm/min at the same spindle speed. Conversely, the lowest cutting force came out in the up-cut process at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. As for surface finish, the finest surface roughness was obtained as Ra 0.7642 um at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. Consequently, given the cutting performance of the developed small-angle spindle tool, we conclude that its use in industrial practice is feasible.

• 한국기계가공학회지
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• 제9권1호
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• pp.81-86
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• 2010

This paper investigated into process characteristics of AlTiN coated layers for machining to the direction of upper and lower in plastic mold material (KP-4) with the cemented carbide ball endmill with the diameter of 8mm coated AlTiN layers (1~4) step by step using machining center. The material used in experiments was KP-4 that was machined by three types of inclined angles; $15^{\circ}$, $30^{\circ}$ and $45^{\circ}$ As estimated mechanical properties of AlTiN coated layers, it was shown the most result in the condition of three layered coating that the coating that the coating depth, the hardness of the coated layer and the surface roughness of the coated layer were $13{\mu}m$, Hv 3027.3 and $0.042{\mu}m$, respectively. The cutting component was better at the condition of upper direction than that of lower direction in all experimental conditions and indicated to be less which the bigger angle of the material was increased the effective diameter of the tool.

• 한국기계가공학회지
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• 제16권5호
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• pp.78-84
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• 2017

Compared to other types of power, hydraulic energy is the most commonly used for heavy vehicles and ships because it has fewer location and space constraints, and its controllability can be maintained even under adverse conditions. Operators have controlled a main control valve of ship winches by pushing or pulling the lever, which is directly connected to the spool. However, because of the spatial arrangement, the importance of remote control valves has emerged. In this paper, experiments of the hysteresis characteristics were performed by analyzing the remote-control valve using a valve tester and RA2300. The validity was verified by comparing with the analytical model using SimulationX as the hydraulic analysis program. This study examined the effects of the spool's notch (Non, End-mill, and Spherical) and the effects of stiffness and pre-load of the spool spring on Spool stroke, open area, and hysteresis characteristics. It is considered possible to reduce the cost and the, trial and error process in designing remote-control valves in the future.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.297-301
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• 2002

High-speed machining generates concenter thermal/frictional damage at the cutting ed rapidly decreases the tool life. This paper I at determining the effect of cutter orienter the cutting environment on tool life, tool mechanism when down milling. In this paper, experiments were carried out in various tool and cutting environments, such as dry, wet compressed chilled air, tool life were measu evaluate machinability in high-speed milli difficult-to-cut material and die steel, Tool measured in horizontal upwards, horiz downwards, vertical upwards and vert downwards. In addition, tool life was measur dry, wet and compressed chilled air. For this a compressed chi1led-air system was manufact The results show that a horizontal cutter ori provided a longer tool life than a vertical orientation. With respect to the cutting envi compressed chilled air increased tool life. H the wet condition decreased tool life due thermal shock caused by excessive cooling high-speed mill ins and the compressed chilled had little effect.

• 한국기계가공학회지
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• 제18권9호
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• pp.81-87
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• 2019

The automatic tool changer of a machining center consists of a tool magazine and a cam box, and the core components of the cam box are a roller gear cam and a turret. Recently, the roller gear cam of a cam box has been replaced by a ball gear cam. In this study, the design and machining method of ball gear cam for an automatic tool changer was studied. Additionally, an algorithm for a 4-axis post processing method was established from an instrumental formula by designing a ball gear cam, thus preventing machining at the bottom of ball end mill and enabling the ball on the turret to be driven at the entrance and exit of a curve without collision due to machining errors. In conclusion, machining using only the 4-axis method including the C-axis on a BC -Type 5-axis machine produced the desired ball gear cam.