• Title/Summary/Keyword: End condition

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An Analysis on the Tooth Passing Frequency using End-milling Force (엔드밀 가공시 절삭력을 이용한 공구날 주파수 분석법)

  • Kim, Jong-Do;Yoon, Moon-Chul;Cho, Hyun-Deog
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.1-7
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    • 2011
  • The mode analysis of end-milling was introduced using recursive parametric modeling. Also, a numerical mode analysis of FRF in end-milling at different conditions was performed systematically. In this regard, a REIVM(recursive extended instrumental variable method) modeling algorithm was adopted and natural modes of real and imaginary part were discussed. This recursive approach can be used for the on-line system identification and monitoring of an end-milling for this purpose. For acquiring a cutting force, an experimental practice was performed. And these end-milling forces were used for the calculation of FRF(Frequency response function) and its mode analysis. Also, the FRF was analysed for the prediction of end-milling system. As a results, this algorithm was successful in each condition for the detection of natural modes of end-milling. After numerical analysis of the FRF, the tooth passing frequency was discriminated in their FRF, power spectrum and mode calculation.

A Study on Vehicle Crash Characteristics with RCAR Crash Test in Compliance with the New Test Condition (동일 승용차량에 대한 RCAR 신.구 충돌시험을 통한 차체 충돌특성에 관한 연구)

  • Lim, Jong-Hun;Park, In-Song;Heo, Seung-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.190-194
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    • 2006
  • This research investigates vehicle structure acceleration and vehicle deformation with RCAR crash test. To investigate vehicle damage characteristics in an individual case, it is possible to RCAR low speed crash test. In this study, two tests were conducted to evaluate difference between RCAR new condition and RCAR old condition. A two large vehicles were subjected to a frontal crash test at a speed of 15km/h with an offset of 40% $10^{\circ}$ angle barrier and flat barrier. The results of the 15km/h with an offset of 40% $10^{\circ}$ angle barrier revealed high acceleration value on the vehicle structure and high repair cost compared to the RCAR 15km/h with an offset of 40% flat barrier. So in order to improve damage characteristics in low speed crash of vehicle structure and body component of the monocoque type passenger vehicles, the end of front side member and front back beam should be designed with optimum level and to supply the end of front side member as a partial condition approx 300mm.

The Effects of the Inclination on the Performance of dead-end operating PEM Fuel Cell (고분자 연료전지의 데드엔드 운전 시 기울임에 따른 성능 변화)

  • Jeong, Jee Hoon;Kho, Back Kyun;Han, In-Su;Shin, Hyun Khil;Hur, Tae Uk;Cho, Sung Baek
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.89.2-89.2
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    • 2011
  • In automotive applicatons or water vehicles, the polymer electrolyte membrane fuel cell(PEMFC) stack is keep moving while their operation. Especially the inclination environment can take a effect to fuel cell stack perfromance, because this condition can cause a bad effect to water exhaust of fuel cell stack. In this study, a large scale stack(over 100kW power) is inclined upto 30 degree in lengthwise and crosswise using stack lift equipment. And the stack is operated in 10~100% load. No significant change has appeared in crosswise inclined condition and lenthwise low angle. But in lenthwise large angle tilting condition, the fuel cell performance has significantly decreased. And this performance decrease is aggravated in low load. An active water exhaust device is applied to the stack to prevent the performance decrease. And in lenthwise large angle tilting condition, this device cause a good effect to fuel cell stack performance.

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Micro End-Mill Machining Characters and its Applications (마이크로 앤드밀의 가공특성분석 및 응용가공 연구)

  • Jae, Tae-Jin;Lee, Eung-Sook;Choi, Doo-Sun;Hong, Sung-Min;Lee, Jong-Chan;Choi, Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.589-592
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    • 2003
  • In the machining process of micros shape by using high-precision machining system and micro end-mill, it is important for machining characters of tools to be grasped in order to stably use tools of micro end-mill. In this study. we carried out an analytical experiment of basic machining features by using end-mill tools for the purpose of damage prevention and manufacture of high quality when the tools of micro end-mill are used. This experiment used a micro machining system with high precision and a variety of end-mill tools commercialized from tens to hundreds microns in diameter. To establish an optimal machining condition without tool damage, cutting force was analyzed according to the changes of tool diameter and cutting conditions such as cutting speed. feed rate, depth of cut. And an examination was performed for the shape and surface illumination of machining surface according to the changes of machining conditions. Based on these micro machining conditions, micro square pillar, cylinder shaft. thin wall with high aspect ratio, and micro 3-D structures such as micro gear and fan were manufactured.

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A Study on Machining Electrode for LED Mold with Shaped End-Mill (형상 엔드밀 공구를 이용한 LED금형의 방전전극 가공에 관한 연구)

  • Kim, Hyeong-Chan;Lee, Hui-Gwan;Hwang, Geum-Jong;Gong, Yeong-Sik;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.187-194
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    • 2002
  • A study on machining electrode for LED (Light Emitted Diode) mold with shaped end-mill is presented. The electrode machining by shaped end-mill has been used for maximizing the productivity in manufacturing semiconductor mold. However, it has not been researched systematically for many difficulties such as the making of shaped end-mill, generation of tool path due to distinctive tool geometry, and so on. Tool path is generated on geometry of the shaped end-mill and cutting force to provide accurate and efficient machining of electrode. The verification program can drive enhancement of productivity, selecting cutting conditions from experiment function of cutting force. Also, compensation of tooling and maching error can make the electrode accurately by modifying tool path. Therefore, the research on machining with shaped end-mill can contribute to enhancement of accuracy and productivity in building semiconductor mold.

A Study on Design of Forming Process of Tube-end for Brake of Automobiles (자동차 브레이크용 튜브의 끝단 성형 공정 설계에 관한 연구)

  • Jea, Wone-Soo;Ye, Sang-Don;Min, Byeong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.155-160
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    • 2008
  • End part of the brake tube formed with the shape of snake head is important for the braking of automobile in safety because it has to prevent crack, fracture and defects occurred during the forming process. Especially, the shape of tube end has influence on the ability of brake. Based on the procedure of process design, in this paper, the forming operation is done by finite element method and the design variables are analyzed by Taguchi method. Design variables such as the outer angle of tube end with the shape of snake head(A), the inner angle to make a hole at tube end with the shape of snake head(B) and the forming distance at tube end(C) are used. Optimization of design variables is performed to minimize the damage factor of the tube end occurred during the forming process. The value of damage factor of 0.327 was obtained under the optimal condition like $A=114^{\circ},\;B=80^{\circ}$ and C=5.3mm, respectively.

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A Study on the Wear Estimation of End Mill Using Sound Frequency Analysis (음향주파수 분석에 의한 엔드밀의 마모상태 추정에 관한 연구)

  • Lee, Chang-Hee;Cho, Taik-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1287-1294
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    • 2003
  • The wear process of end mill is so complicated process that a more reliable technique is required for the monitoring and controlling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed-steel end mill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. As the cutter impacts the workpiece surface, a situation of farced vibration arises in which the dominant forcing frequency is equal to the tooth passing frequency of the cutter. The tooth passing frequency appears as a harmonics form, and end mill flank wear is related with the first harmonic. It is possible to detect end . mill flank wear. This paper proposed the new method of the end mill wear detection.

A study on the characteristics of end region flow field for partially cavitating hydrofoil (익형에 발생하는 부분 캐비테이션 후연영역 유동장 특성 연구)

  • 문철진;김시영
    • Journal of Advanced Marine Engineering and Technology
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    • v.12 no.1
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    • pp.53-61
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    • 1988
  • Most of the recent for the flow field hydrofoil in partially cavitating condition are the ones which are linearized, and the problem of cavity end region for hydrofoil is not verified. This paper deals with a study on characteristics of end region flow field for partially cavitating hydrofoil by using a characteristics of shear turbulence flow and nonlinear cavity flow theory. The results obtained as follows : 1) Shear layer thickness is decreased gradually going to the end section of hydrofoil. When attack angle is large, it is appeared largely at the region of partial cavitation after its collapsing. 2) The fluctuation velocity of a second-degree relative direction have minimum value at the front of hydrofoil or at the end of hydrofoil. The difference for the validity of attack angle is appeared largely at the surrounding of .chi.$_{e}$ point. 3) The fluctuation velocity of transverse direction decrease from the maximum thickness of cavitation to the end of hydrofoil, but it undergoes largely the effect of pressure recovery. The difference is larger at the region of partial cavitation after its collapsing than at the of hydrofoil. 4) The distribution of Reynolds stress have maximum values at the region of partial cavitation after its collapsing and the end of foil, and the larger attack angle, the larger the distribution of value.e.

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HAUSDORFF DIMENSION OF DERANGED CANTOR SET WITHOUT SOME BOUNDEDNESS CONDITION

  • Baek, In-Soo
    • Communications of the Korean Mathematical Society
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    • v.19 no.1
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    • pp.113-117
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    • 2004
  • A deranged Cantor set (without the uniform bounded-ness condition away from zero of contraction ratios) whose weak local dimensions for all points coincide has its Hausdorff dimension of the same value of weak local dimension. We will show it using an energy theory instead of Frostman's density lemma which was used for the case of the deranged Cantor set with the uniform boundedness condition of contraction ratios. In the end, we will give an example of such a deranged Cantor set.

Metal Transfer Characteristics of Aluminium under Pulsed Current Metal Inert Gas Welding (알루미늄의 펄스 전류 미그 용접)

  • 최재호;최병도;김용석
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.127-133
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    • 2002
  • In this study, metal transfer characteristics in pulsed current metal inert gas (MIG) welding of aluminum was investigated. Based on the metal transfer characteristics from direct current electrode negative MIG welding, the one drop per one pulse(ODOP) condition was predicted and compared with experimental data. The results indicated that experimental pulse range for the ODOP condition is wider than that predicted from the DCEP MIG welding data. In addition, more stable metal trnasfer behavior was obtained at the higher end of the ODOP condition.