• 제목/요약/키워드: End condition

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엔드밀 가공에서 형상 정밀도 향상을 위한 절삭 조건 선정 (Cutting Condition Selection for Geometrical Accuracy Improvement in End Milling)

  • 류시형;최덕기;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1784-1788
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    • 2003
  • For the improvement of geometrical accuracy in end milling, cutting method and cutting condition selection are investigated in this paper. As machining processes are composed of several steps such as roughing, semi-finishing. and finishing, cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting. The effects of tool teeth numbers, tool geometry, and cutting conditions on the form error are analyzed. Using the from error prediction method from tool deflection, cutting condition for geometrical accuracy improvement is discussed. The characteristics and the difference of generated surface shape in up and down milling are dealt with and over-cut free condition in up milling is presented. The form error reduction method by alternating up and down milling is also suggested. The effectiveness of the presented method is examined from a set of cutting tests under various cutting conditions. This research contributes to cutting process optimization for the geometrical accuracy improvement in die and mold manufacture.

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일정축력을 받는 콘크리트 충전 각형기둥의 경계조건 변화에 따른 화재거동특성에 관한 실험적 연구 (An Experimental Study on the Fire Behavior of CFT Column under the Constant Axial Loading Condition in Fire)

  • 김형준;김흥열;민병렬;권인규;권기혁
    • 한국화재소방학회논문지
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    • 제24권6호
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    • pp.69-75
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    • 2010
  • 콘크리트가 충전된 각형강관 기둥(CFT)은 외부에 강재가 노출된 형상으로 외측의 강관은 화재시 급격한 온도상승으로 인해 강도가 저하되나, 내부의 콘크리트는 열용량이 큰 재료로써 내화성능을 확보할 수 있는 구조로 구성되어 있다. CFT 기둥을 내화구조로서 적용하기 위해서는 구조적 성능에 영향을 미치는 인자에 대한 연구가 필요하며, 이에 대한 조건별 영향성에 관한 연구가 필요하다. 내화성능에 영향을 주는 주요인자는 콘크리트 압축강도.단면크기.축력비.경계조건이며, 그 중 기둥과 보의 경계조건은 구조적 측면에서 하중지지능력에 영향을 미치므로 내화성능을 지배하는 주요 인자 중에 하나이다. 실험결과 360단면에서는 양단 고정조건에서는 106분의 내화성능이 확보되나 양단 힌지 조건에서는 89분의 내화성능을 확보하는 것으로 나타났다. 280단면에서는 양단 고정조건에서는 113분의 내화성능이 확보되나 양단힌지 조건에서는 78분의 내화성능을 확보하였다.

MPM을 이용한 고압전동기 운전중 상태 평가 (On-Line Assessment of High Voltage Motor Condition using the Motor Performance Monitor)

  • 김희동;공태식
    • 전기학회논문지
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    • 제57권9호
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    • pp.1589-1593
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    • 2008
  • The condition of a high voltage motor was monitored with the motor performance monitor (MPM) at the motor control center. The MPM detected defects in the rotor bar and end ring and input power according to motor and load conditions. The assessment of the condition of a coal pulverizer motor indicated it was clearly in good condition in terms of the rotor bars, over voltage, and motor performance. However, the side bands at frequency, 56.48 Hz indicated existence of rotor end-ring fault. The large torque ripple indicated abnormal operating conditions. After visual inspection, it has been observed that an impeller blade of the circulating water pump was broken off causing the irregular torque pattern.

측벽 엔드밀 가공 시 반응표면법을 이용한 최적 가공조건 (Optimum Working Condition of Side Wall End Milling Using Response Surface Methodology)

  • 홍도관;최재기;박진우;백황순;안찬우
    • 한국소음진동공학회논문집
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    • 제18권11호
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    • pp.1097-1104
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    • 2008
  • Working condition is one of the most important factors in precision working. In this study, we optimized the vibration acceleration of working progress direction using RSM(response surface methodology) by table of orthogonal array. RSM was well adapted to make analytic model for minimizing vibration acceleration, created the objective function and saved a great deal of computational time. Therefore, it is expected that the proposed optimization procedure using RSM can be easily utilized to solve the optimization problem of working condition. The experimental results of the surface roughness and vibration acceleration showed the validity of the proposed working condition of side wall end-milling as it can be observed.

볼 엔드밀을 이용한 고속가공에서 금형제품의 형성가공 특성파악 (Evaluation on Shape Machining of Dies and Molds in High speed Machining using Ball-End Milling)

  • 김경균;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.143-146
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    • 1995
  • Due to the recent growth of die/mold machining industry, demands for the high-precision and the high0quality of die product are increasing rapidly. Free surfaces of die/mold are often manufactured using the ball-end milling process. It is difficult to find the cutting condition of the ball-end milling process due to the free form machining for the various tool paths on inclined surface.

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ROUGH ISOMETRY, HARMONIC FUNCTIONS AND HARMONIC MAPS ON A COMPLETE RIEMANNIAN MANIFOLD

  • Kim, Seok-Woo;Lee, Yong-Han
    • 대한수학회지
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    • 제36권1호
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    • pp.73-95
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    • 1999
  • We prove that if a given complete Riemannian manifold is roughly isometric to a complete Riemannian manifold satisfying the volume doubling condition, the Poincar inequality and the finite covering condition at infinity on each end, then every positive harmonic function on the manifold is asymptotically constant at infinity on each end. This result is a direct generalization of those of Yau and of Li and Tam.

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자유단에 집중질량을 갖는 캔틸레버형 변단면 보의 자유진동 (Free Vibrations of Tapered Cantilever-Type Beams with Tip Mass at the Free End)

  • Oh, Sang-Jin;Lee, Jae-Young;Park, Kwang-Kyou;Mo, Jeong-Man
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문초록집
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    • pp.394.1-394
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    • 2002
  • The purpose of this paper is to investigate the natural frequencies and mode shapes of tapered beams with general boundary condition(translational and rotational elastic support) at one end and carrying a tip mass of rotatory inertia at the other end. The beam model is based on the classical Bernoulli-Euler beam theory which neglects the effects of rotatory inertia and shear deformation. (omitted)

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CFT기둥 재하가열 실험에서의 경계조건에 따른 내화성능 영향에 관한 실험적 연구 (An Experimental Study about Fire Resistance effect on Boundary Condition of CFT Column under Loading in Fire)

  • 김형준;김흥열;박경훈;조경숙;권인규
    • 한국화재소방학회:학술대회논문집
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    • 한국화재소방학회 2010년도 춘계학술논문발표회 논문집
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    • pp.389-394
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    • 2010
  • A concrete filled square steel tube (CFT) is composed of the external steel material, which its strength is reduced in fire due to sudden temperature increase, and the internal concrete with high thermal capacity that can ensure the fire resistance performance of the structure. Therefore, research about the influence factors of the structural performance of CFT column is required in order to apply CFT column to a fire resisting structure, and additional research about influence for each condition is also necessary. Among the influence factors, the boundary condition between column and beam is important structurally, and it is one of the major factors that determine overall fire resisting performance. This study performed a fire experiment under loading in order to analyse the influences of CFT column to the boundary condition. As the results of the experiment, fire resistance time of 106 minutes was ensured for the clamped-end condition but 89 minutes for the hinge-end condition in case of the 360 cross section. And, fire resistance time of 113 minutes was ensured for the clamped-end condition but 78 minutes for the hinge-end condition in case of the 280 cross section. The difference in the fire resistance performance according to changes in the boundary conditions showed a tendency that larger change effect on the fire resistance performance was derived from smaller cross section area.

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고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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머시닝센터에서 볼 엔드밀가공으로 고능률, 고정밀도 제고를 위한 표면가공 조건 (Cutting Condition for Improving Cutting Efficiency and Accuracy by Ball Endmill on a Machining Center)

  • 윤종학
    • 한국생산제조학회지
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    • 제7권3호
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    • pp.99-103
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    • 1998
  • The curved surface machined by plate end mill causes a excess non-cutting volume, in these cases ball end mill is used for the curved surfaces. This study is aimed to obtain the optimum cutting conditions of various cutting speed, table speed, tool diameter, radius of curvature roughness on the conditions of various cutting speed, tool diameter, radius of curvature when machining the curved surface using the ball end mill. After designing curve rates, obtaining NC data by CAD/CAM system through CC-Cartesian method and transferred the data through DNC system, we machined the specimens by the CNC machining center, The surface roughness of specimens was measured by surface roughness tester and CNC 3D coordinate measuring machine. The cutting condition were the same as follow velocity; 15, 20, 25 30m/min, feed rate;40, 60, 80, 100m/min and radius of curvature; 30,40,50,60mm, tool diameters; ø8, ø12, ø16, ø 20mm. Analizing the working results, we can acquire the optimum cutting condition of curved specimen at the cutting velocity of 20~25m/min and the feed rate of 80mm/min. As the same cutting condition the best surface roughness was showed at ø16mm of the tool diameter. But the tool diameter was smaller than ø8mm. we could improve for the surface roughness by controlling the cusp.

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