• Journal of Korea Foundry Society
• /
• v.22 no.3
• /
• pp.130-136
• /
• 2002

The growing use of aluminum for castings over the past decade has brought with it the increased scrutiny of component properties. One area that has received much attention is the effect of in inclusions - or impurities particles held in the metal - on casting properties. A new method of electromagnetic separation for removal of inclusions in aluminum alloy melts is proposed. The principle is that as the electromagnetic force induced in metal acts on inclusions due to low electric conductivity, they are moved to the direction opposite to electromagnetic force and can be separated and removed from the melt. Experiments were carried out on A356 melt mixed alumina particles and commercial Al alloys of ADC 10 and 12. In the experiment using A356, it was proved that $Al_2O_3$ particles was separated and removed continuously from matrix melt by electromagnetic force. Based on these results, the continuous separation experiment that used ADC 10, 12 was carried and the cleanliness of melt was assessed by the amount of porosity, hydrogen contents, PoDFA and mechanical properties through tensile test. As the results of analyses, the amount of porosity and hydrogen contents decreased without variation of chemical composition in the specimen that passed the electromagnetic continuous separator. In addition, tensile strength and elongation of this specimen increased by $20{\sim}30%$ because of reduction of inclusions.

• Coupled systems mechanics
• /
• v.1 no.1
• /
• pp.39-57
• /
• 2012

This study intends to explore dynamic interaction behaviors between actively controlled maglev vehicle and guideway girders by considering the nonlinear forms of electromagnetic force and current exactly. For this, governing equations for the maglev vehicle with ten degrees of freedom are derived by considering the nonlinear equation of electromagnetic force, surface irregularity, and the deflection of the guideway girder. Next, equations of motion of the guideway girder, based on the mode superposition method, are obtained by applying the UTM-01 control algorithm for electromagnetic suspension to make the maglev vehicle system stable. Finally, the numerical studies under various conditions are carried out to investigate the dynamic characteristics of the maglev system based on consideration of the linear and nonlinear electromagnetic forces. From numerical simulation, it is observed that the dynamic responses between nonlinear and linear analysis make little difference in the stable region. But unstable responses in nonlinear analysis under poor conditions can sometimes be obtained because the nominal air-gap is too small to control the maglev vehicle stably. However, it is demonstrated that this unstable phenomenon can be removed by making the nominal air-gap related to electromagnetic force larger. Consequently it is judged that the nonlinear analysis method considering the nonlinear equations of electromagnetic force and current can provide more realistic solutions than the linear analysis.

• Journal of Electrical Engineering and Technology
• /
• v.6 no.3
• /
• pp.369-374
• /
• 2011

An induction motor operated with high voltage source generally generates high current in starting mode and has a long transient time after being started. This large and sustaining starting current causes the end windings of the stator to have excessive electromagnetic force. This force is the source of vibration and has a negative and serious influence on the insulation of end windings. Therefore, designing the end winding part with an appropriate support system is needed. To design the support ring enclosing the end windings, we analyze the distribution of electromagnetic force on the end windings by applying the Biot-Savart's law and the 3D finite element method (FEM), and comparing two simulation methods. Finally, we verify the safety of the support structure of the end winding part using stress analysis, which is analyzed with the electromagnetic forces from the 3D FEM simulation.

• Proceedings of the KIEE Conference
• /
• 1996.07a
• /
• pp.104-106
• /
• 1996

In this paper, the dynamic motion driven by electromagnetic force of transformer windings is modeled and its characteristics are numerically analyzed. The electromagnetic field is obtained using the 2D finite element method taking account of anisotropic property of iron core, and the electromagnetic force on the transformer winding is calculated from Lorenz's force formula using the field distribution result. The system motion equation driven by electromagnetic force and gravitational force is numerically analyzed using the 4-order Runge-Kutta algorithm. Above analyses procedure is applied to a single-phase core-type transformer to validate its algorithm.

• Proceedings of the KWS Conference
• /
• v.43
• /
• pp.171-173
• /
• 2004

Electromagnetic force is one of the most important factor that effect on metal transfer mode, short-circuit rate, spatter generation rate and mechanical properties of weld metal etc. Also, shielding gas and welding current have influence on metal transfer mode in GMAW. In this paper, different ways for external electromagnetic forces are applied by attaching cylindrically rounded conducting wire solenoid on touch tip holding. With the applied electromagnetic field, the arc transfer mode changes from normal mode to rotating mode and spatter generation decreased in electromagnetic fields(N-pole). In MIG welding, the influences of electromagnetic force on the spatter generation showed different tendency as in the $CO_2$ welding. It is possible reasons were discussed.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.29 no.11 s.242
• /
• pp.1189-1198
• /
• 2005

Direct numerical simulations were performed to investigate the physics of a spatially developing turbulent boundary layer flow subjected to spanwise oscillating electromagnetic forces in the near wall region. A fully implicit fractional step method was employed to simulate the flow. The mean flow properties and the Reynolds stresses were obtained to analyze the near-wall turbulent structure. It is found that skin friction and turbulent kinetic energy can be reduced by the electromagnetic forces. The decrease in production is responsible fur the reduction of turbulent kinetic energy. Instantaneous flow visualization techniques were used to observe the response of streamwise vortices and streak structures to spanwise oscillating forces. The near-wall vortical structures are affected by spanwise oscillating electromagnetic forces. Following the stopping of the electromagnetic force, the flow eventually relaxes back to a two-dimensional equilibrium boundary layer.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.49 no.4
• /
• pp.226-232
• /
• 2000

In magnetic systems, distribution of electromagnetic force density causes mechanical deformation, which results in noise and vibration. In this paper, Korteweg-Helmholtzs energy method and equivalent magnetic charge method are employed for comparison of their resulting distributions of force density. The force density from the Korteweg-Helmholtzs method is expresses with two Maxwell stresses on the inside and the outside fo magnetic material respectively. The other is calculated using the magnetic Coulombs law. In the numerical model of an electromagnet, their numerical results are compared. The distributions by the two methods are almost the same. And their total forces are also shown to be the same to the one calculated from the conventional Maxwell stress tensor. But the magnetic charge method is easier and more efficient in numerical calculation.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.19 no.1
• /
• pp.3-9
• /
• 2009

This paper presents the reduction of acoustic noise generated by electromagnetic force in an induction motor of the electrical forklift. After summarizing the electromagnetic excitation forces due to the interaction between the stator/rotor slot permeance and the stator winding magnetomotive force, the effects of the electromagnetic force on the noise and vibration of an induction motor are analyzed. In order to experimentally identify the noise sources of the motor, the signal analyses for noise and vibration are performed by using waterfall plots of noise and vibration spectrums. It is found that severe noise and vibration are caused by the electromagnetic force when the mode number of the excitation shape for a stator is low. Furthermore, it is verified that the motor noise is amplified if the excitation frequency of the electromagnetic force coincides with one of the natural frequencies of the stator. It is experimentally demonstrated that this severe noise can be considerably reduced by structure modifications. Finally, some design guidelines are suggested to develop an induction motor with a low level of noise.

• Journal of the Korean Society for Precision Engineering
• /
• v.30 no.7
• /
• pp.733-740
• /
• 2013

The high-velocity electromagnetic forming (EMF) process is based on the Lorentz force and the energy of the magnetic field. The advantages of EMF include improved formability, wrinkle reduction, and non-contact forming. In this study, numerical simulations were conducted to determine the practical parameters for the EMF process. A 2-D axis-symmetric electromagnetic model was used, based on a spiral-type forming coil. In the numerical simulation, an RLC circuit was coupled to the spiral coil to measure various design parameters, such as the system input current and the electromagnetic force. The simulation results show that even though the input peak current levels were at the same level in each case, the forming condition varied due to differences in the frequency of the input current. Thus, the electromagnetic forming force was affected by the input current frequency, which in turn, determined the magnitude of the current density and the magnetic flux density.

• Proceedings of the KSME Conference
• /
• 2007.05b
• /
• pp.3110-3115
• /
• 2007

The effect of Lorentz force(Electromagnetic force) on the liquid metal flow has been investigated. The flow velocity has been calculated by treating the Lorentz force as a source term in the Navier-Stokes equation. The liquid metal flow in the rectangular duct of an electromagnetic pump was analyzed with the Lorentz force varied.