• 제목/요약/키워드: Electrolytic etching

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Anodizing Mechanism of Aluminum Foil Electrolytic Capactor. (전해콘덴사용 알루미늄박의 피막형성 거동에 관한 연구)

  • 김기호
    • Journal of the Korean institute of surface engineering
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    • v.22 no.2
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    • pp.62-68
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    • 1989
  • Pb2+ ino, added in ctching sohing, is electrodeposited on a alumiunm foil for electrolycic condenser to promote its capacitance. In addition, several factoral factors in etching process are varied to examine how they change the capacitance of the condenser. The capacitance of the condenser made of 0.1 ppm pb electrodeposited aluminum foil is enhanced about 20% than of conventional ane. It is thought out that the enhanement is the result of the act of PbO2, which existed for the conveting of electrodeposited Pb, as a promoter tunnel etching of aluminum foil.

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Effects of the Additives on Etching Characteristics of Aluminum Foil (첨가제에 의한 알루미늄박의 에칭특성변화)

  • Kim, Seong-Gap;Shin, Dong-Cheol;Jang, Jae-Myeong;Lee, Jong-Ho;Oh, Han-Jun;Chi, Chung-Su
    • Korean Journal of Materials Research
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    • v.11 no.1
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    • pp.48-54
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    • 2001
  • The effects of additives in the HCI etching solution on etching behaviors of aluminum foil as dielectric film for electrolytic capacitors were investigated. The etch pits formed in 1M hydrochloric acid containing ethylene glycol as an additive contain more fine and homogeneous etch tunnels compared to those in 1 M hydrochloric acid only, which led to the increase in the effective internal surface area of aluminum foil. After anodizing of aluminum foil etched in etching solutions, the LCR meter results have shown that the capacitance of dielectric film etched in hydrochloric acid with ethylene glycol was increased remarkably compared to that etched in hydrochloric acid only.

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EFFECTS OF CURRENT DENSITY AND ETCHING TIME ON ETCHING DEPTH AND SURFACE ROUGHNESS OF NI-CR-BE ALLOY (전류밀도와 식각시간이 니켈-크롬-베릴륨 합금의 식각깊이와 표면조도에 미치는 영향)

  • Jeong Seong-Kweon;Jeon Young-Chan;Jeong Chang-Mo;Lim Jang-Seop
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.4
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    • pp.323-334
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    • 2002
  • The purpose of this study is to investigate which current densities and etching times will result in an optimal etching depth and surface roughness when an Ni-Cr-Be alloy is etched with 30% perchloric acid($HClO_4$). For this study, observations were made by means of an optical three-dimensional surface roughness measuring machine and a scanning electron microscope. The etchings took place under the following conditions using current densities of $300mA/cm^2\;450mA/cm^2,\;600mA/cm^2$ and $750mA/cm^2$, and using etching time of three, five, six, seven and nine minutes. Under the conditions, the experiments reached the following conclusions. 1. When the current density is above $450mA/cm^2$ and the etching time is longer than five minutes, the etching depth increased as the current density and etching time increased. And the surface roughness was significantly influenced by the interaction of the current density and etching time. 2. Under the etching conditions of $600mA/cm^2$ and five minutes, the optimal etching depth for a resin cement space and the highest surface roughness for mechanical retention were obtained. The etching depth and surface roughness were $32.86{\mu}m$ and $7.90{\mu}m$, respectively. 3. Observations under the scanning electron microscope showed that both the corrosion at the grain boundary and the corrosion within the grain occurred on the etched surface. It was also observed that the corrosion at the grain boundary became more severe as the current density and etching time increased. In addition. at higher current densities and longer etching times general corrosion appeared.

Removal of Nickel from the Etching Waste Solution of Ferric Chloride (엣칭용 염화제2철 폐액중의 니켈제거)

  • Doh, Yong-Il;Jeung, Woo-Won;Lee, Man-Ho
    • Applied Chemistry for Engineering
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    • v.7 no.4
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    • pp.614-622
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    • 1996
  • Efficient removal of nickel from the ferric chloride etching solution has been studied. At first, $Fe^{3+}$ was reduced to $Fe^{2+}$ by the electrolytic iron flake or the waste shadow mask iron plate. And then, $Ni^{2+}$ was removed from the solution by electrolytic iron powder. Under the optimum conditions the reduced rates of nickel were 99 % and 98%, respectively at the initial $Ni^{2+}$ concentrations of 1.0% and 0.1%. Sludge formed during reduction of $Fe^{3+}$ in the solution were analyzed by XRD and SEM.

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Effects of Addition of Al foil for Electrolytic Capacitors I. Shape Parameters of Etch Tunnel and Capacitance (전해 콘텐사용 알루미늄박의 애칭특성에 미치는 황산첨가의 영향 I. 에치터널의 형상 및 정전 용량)

  • Kim, Seong-Gap;Yu, In-Jong;Jang, Jae-Myeong;O, Han-Jun;Ji, Chung-Su
    • Korean Journal of Materials Research
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    • v.10 no.5
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    • pp.369-374
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    • 2000
  • In order to investigate the effects of addition of 1M sulfuric acid to the etching solution or 1M hydrochloric acid on the etching behavior of aluminum foil for electrolytic capacitors, the changes in the density of etch pit, the length and diameter of etch tunnels and the capacitance were analyzed using SEM, TEM, LCR meter etc. Sulfate ion as a corrosion inhibitor was contributed to the increase of the surface area comparing with chloride ion. By adding sul-furic acid the density of etch pit and the length of etched tunnel increased and the diameter of the tunnel decreased, resulting in the increase of capacitance. It was also shown that the capacitance decreased when the current density was below $0.9A/\textrm{cm}^2$, while remarkably increased in the other case.

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Growth of Etch Pits on Aluminium Cathode Film (알루미늄 음극박의 에치 피트 성장)

  • Kim, Hong-Il;Kim, Sung-Han;Kim, Young-Sam;Shin, Jin-Sik;Park, Soo-Gil
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.338-339
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    • 2005
  • The wider surface of the aluminum foil, electrochemically very important and it is necessary to increase the surface area. A study has been made of the fabrication condition for etching cube texture of high purity aluminium foil and of electrochemical etching of the aluminium foil. In the present work, it is shown there exists a relation between the influence of the pre-treatment time in the NaOH & HCI solution and $H_2SO_4$ concentration in the conversion solution. Also effect of temperature during AC etching was also studied. Result of the etched aluminum film is shown in the typical SEM images. Its electrochemical characteristics were investigated by cyclic voltammetry. And effects of current density and frequency is also reported. Cyclic voltammogram showed that the protective oxide film was formedon the inner surfaces of etch pit. the frequency influence resistance of oxide film in AC etching.

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COMPARISON OF RETENTIVE FORCE OF REPAIR RESIN BY VARIOUS SURFACE TREATMENT METHODS IN THE REPAIR OF FRACTURED PORCELAIN FUSED TO METAL CROWN (도재소부전장관(陶材燒付前奬冠) 파절수리시(破折修理時) 표면처리(表面處理) 방법(方法)에 따른 수복(修復)레진의 유지력(維持力)에 관(關)한 연구(硏究))

  • Lim Heon-Song;Heo Seong-Joo;Cho In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.30 no.1
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    • pp.73-83
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    • 1992
  • Now composite resin restoration is clinically accepted in the repair of fractured PFM case, many mechanical surface treatment methods are performed to increase retentive force. The main purpose of this study was to compare the retentive force among the possible surface treatments and to insure the best method for the clinical application to the fractures porecelain and the exposed metal surface. To compare and to analyze the retentive force of repair resin, porcelain specimen were divided into 2 groups, etching group and non-etching group, and etching group were treated with 37% $H_3PO_4$, 1.23% APF, 10% HF and non-etching groups were treated with diamond bur, micro-sandblasasting. Also, metal specimens were divided by 2 groups : one was non-precious metal group which was treated with diamond bur, micro-sandblasting and tin plating and electrolytic etching, the other was precious metal group which was composed of micro-sandblasting treatment only and tin plating treatment with micro-sandblasting. Each specimen had been restored for 48 hours and the bond strength of each specimen was calculated with Universal testing machine. The results were as follows : 1. Porcelain specimen had higher bonding strength than metal specimen for the repair resin(P<0.01). 2. In porcelain specimen, 10% HF etching group had the highest bonding strength among etching and non-etching group. 3. Metal specimen treated with micro-sandblasting had highest bonding strength among the non-sandblasting had hightest bonding strength among the non-precious group, tin plating group had higher bonding strength than micro-sandblasting group between the precious metal groups. 4. Bonding strength of tin plating was increased in precious metal group only.

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Recovery of Pure Electrolytic Iron from Wasted Hydrochloric Pickling Solution of Steel (철강의 염산산세 폐액으로부터 전해철의 제조에 관한 연구)

  • 김기호;권오익;홍성규
    • Journal of the Korean institute of surface engineering
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    • v.26 no.1
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    • pp.23-30
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    • 1993
  • Iron component in wasted hydrochloric etching solutions from steel works were recovered by electrolysis. The electric conductances of the solutions, as the function of the bath temperature and the ferrousion concen-tration, were measured and the result of the original solution was K=(0.0012+0.0005$\times$10-3T-0.1160$\times$10-6T2)$\times$102S.m-1(T in $^{\circ}C$) The current efficiency was better for the bath using a soluble steel plate anode than for the bath using an insoluble platinized titanium one. Densed electrolytic iron having the purity of higher than 99.99% was ob-tained at the electrolysis conditions of the cathodic current density of 15A/dm2, the bath temperature of $70\pm$$5^{\circ}C$ and the ferrous ion concentration of about 100g/l. The morphologies of the deposited iron were observed by SEM.

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Recovery of Pure Alumina Powder from the Wasted Aluminum Etching Solution by Precipitation Method (알루미늄 에칭폐액으로부터 침전법에 의한 순수 알루미나분말의 회수)

  • 김기호;강병철
    • Journal of the Korean institute of surface engineering
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    • v.25 no.3
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    • pp.150-157
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    • 1992
  • A recovery process of pure alumina powder from the wasted aluminum etching solution of electrolytic condenser works was studied. The possibility of this process was considered in the basis of thermodynamic data nad physico-chemical properties for the recovered materials were tested. In order to obtain pure alumina, Fe3+ and Cu2+ in the solution as impurities were solvent-extracted, respectively, and then, Al3+ was precipitated by changing the pH of the solution. As the results, more than 99.9% of Al3+ in the solution was recovered by the precipitation method. The weight of the precipitate was reduced to about 65 wt.% of the original one by calcination and the sizes of the recovered powders were in order of 3-5$\mu\textrm{m}$. The precipitates were transformed to $\alpha$-Al2O3 at the calcination temperature about 120$0^{\circ}C$.

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