• Journal of Welding and Joining
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• 제23권6호
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• pp.49-54
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• 2005

Inner Structured and Bonded(ISB) panel, a kind of metallic sandwich panel, consists of two thin skin plates bonded to a micro-patterned inner structure. Its overall thickness is $1\~3mm$and it has attractive properties such as ultra-lightweight, high efficiency in stiffness-to-weight and strength-to-weight ratio. In many previous studies, resistance welding, brazing and adhesive bonding are studied for joining the panel. However these methods did not consider productivity, but focused on structural characteristics of joined panels, so that the joining process is very complicated and expensive. In this paper, a new joining process with resistance welding is developed. Curved surface electrodes are used to consider the productivity and the stopper is used between electrodes during welding time to maintain the shape of inner structure. Welding time, gap of electrodes and distance between welding points are selected as the process parameters. By measuring the tensile load with respect to the variation of welding time and gap of electrodes, proper welding conditions are studied. Welding time is proper between 1.5-2.5cycle. If welding time is too long, then inner structures are damaged by overheating. Gap of electrode should be shorter than threshold value fur joint strength, when total thickness of inner structure and skin plate is 3.3mm, the threshold distance is 3.0mm.

• 대한환경공학회지
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• 제35권11호
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• pp.821-826
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• 2013

본 연구의 목적은 분진제거 장치에서 전극간의 적정간격을 알아보기 위한 것이다. 실험은 전극간격을 3 cm, 2 cm, 1 cm로 직렬로 놓고 유입유량을 변화시켜 수행하였다. 실험결과로부터 분진제거를 위한 적정 선속도는 6 cm/sec였고 전극표면에 부착되는 분진 총량은 전극의 간격이 가까울수록 증가하였다. 그러나 1 cm 정도로 매우 가까울 경우는 전극판에 부착된 분진은 탈착되었으며 이는 분착된 분진의 역이온화 즉 전하의 변화 때문인 것으로 사료되었다. 결과적으로 전극판에서 양전극과 음전극 간의 간격은 2 cm가 적당하고 이때의 분진부하율은 $24mg/min{\cdot}m^2$였다.

• 대한기계학회논문집
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• 제7권3호
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• pp.263-269
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• 1983

Underwater welding by a gravity arc welding process was investigated by using six types of coated electrodes and SM41A steel plates of 10 mm thickness as base metal and it was ascertained that this process may be put to practical use. Main results obtained are summarized as follows: 1. Angle of electrode affects no influence on bead appearance and the proper range of welding current and diameter of electrode for the high titanium oxide type is relatively wider than that for the ilmenite type. And the lime titania type, high titanium oxide type and ilmenite type of domestic coated arc welding electrodes of .phi.4 mm could attain the soundest underwater welded joints which contain no welding imperfection. 2. According to macro-structure, micro-structure and hardness distribution inspectionson underwater welded joint, the area between the HAZ and the surface of the weld in neighbourhood of the bond has the maximum hardness value. The structure of these parts is martensite and bainite. Other parts contain mocro-ferrite, micro-pearlite structure, which contain soundness of welded joint free from weld imperfection. 3. On consideration of both tensile strength of more than 100% joint efficiency and sufficient impact value, the welding condition which can get optimal welding strength is heat input of 1,400-1,500 J/mm, current of 200-215 ampere (voltage of 32-33 volts) in the case of lime titania type electrode. 4. Underwater welding strength (tensile strength, impact strength) depends on heat input (or current) quantitatively and they have the relationship of parabolic function. Each experimental equation has a high reliability and its percent of mean error is 4.14%. 5. It is suggested that the optimal design of weld strength by welding condition (current, heat input) could be utilized for a quality control of underwater welding.

• 수산해양기술연구
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• 제19권1호
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• pp.63-70
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• 1983

최근 각 방면의 해양개발에 대한 관심이 높아짐에 따라 해양구조물의 가공 및 보수수단으로서 수중용접기술의 개발연구가 선진국 등에서 시작되고 있으나 국내에서는 아직 이 방면의 연구를 찾아 볼 수 없다. 본 연구에서는 두께 10 mm의 국산구조용강판(SM41A)에 대하여 자작한 중력식용접장치에 의하여 6종의 국산피복아아크용접봉을 써서 수중용접을 실시하여 그 용접성을 조사하였고, 각 계통의 용접봉의 실용성을 검토하였다. 중요연구 결과는 다음과 같다. 1. 운봉비가 1일 때 용접봉의 각도 40$^{\circ}$, 60$^{\circ}$, 80$^{\circ}$인 경우 용접봉각도가 비이드(bead) 외관에 큰 영향을 미치지 않는다. 2. 용접봉직경이 일정할 때 용접전류의 증가에 따라 입열량이 증가하므로 비이드 외관에 큰 영향을 미치나 용접봉직경에 대한 각 적정전류에서의 비이드외관은 양호하게 나타난다. 3. 수중용접에서 고산화티탄계 용접봉을 사용하였을 경우, 적정용접전류와 직경 사이에는 상관성이 존재하며, 그 적정용접전류의 범위는 비교적 넓다. 4. 저수소계 및 고셀롤로우스계 용접봉을 제외한 4종(일미나이트계, 라임티타니아계, 고산화티탄계, 철분산화철계)의 경우, 용접봉의 안정한 수중아아크가 유지되고, 양호한 수중용접이 얻어졌다. 특히 라임티타니아계, 고산화티탄계 및 일미나이트계는 용접결함이 없는 양호한 수중용접이 가능하다. 5. 수중용접부에 대한 매크로(macro)조직과 미시현미경조직은 마르텐사이트와 베이나이트조직을 나타내고, 그 외는 미세한 페라이트, 퍼얼라이트조직으로서 용접결함이 없는 양호한 용접부를 갖는다. 6. 시험표면층인 3층, 4층 및 6층 용접에서의 본드부근의 열영향부에 각각 경도의 피이크가 있으며, 그 외의 부분은 대체로 경도가 균일함이 확인되었다.

• 대한조선학회논문집
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• 제47권6호
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• pp.821-830
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• 2010

Deck plates and hatch coming of large container carrier and offshore structures are joined by ultra-thick plates whose thickness is more than 60mm. Traditionally FCAW has been used to join the thick plates in butt joint. However, FCAW has been replaced with EGW since the welding efficiency of EGW is higher than that of FCAW. Tandem EGW using two electrodes has been applied to vertical position welding by several shipyards. EGW requires one or two layers of bead whereas FCAW requires more than 20 layers of weld bead in thick welding. However, high welding residual stresses are generated by EGW since it uses higher heat input than FCAW. In the present study, a finite element model is suggested to predict the residual stresses induced by the tandem EGW. Butt specimen of EH40 TMCP shipbuilding steel plates vertical welding was modeled by a three-dimensional model. Residual stresses were measured by X-ray diffraction method and to verify the numerical result. The results show a good agreement with experimental result.

• 한국환경과학회지
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• 제16권4호
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• pp.441-447
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• 2007

This study was carried out to investigate the effect of electrochemical (EC) disinfection of artificial wastewater contaminated by Escherichia coli culture. Circulated batch type electrochemical disinfection system using three plates electrodes was used. Also, the several factors (pH, ORP, DO, temperature, current, conductivity) were measured in order to investigate the fundamental design factor in the EC disinfection system. It was demonstrated that the EC process was highly effective for wastewater disinfection. At the constant voltage, the disinfection efficiency was increased according to time. The disinfection efficiency and current increased as the increase of voltage. The variation of conductivity was a little related to the variation of CFU (colony forming units). The differences in disinfection efficiency according to the ice pack and the variation of electrodes were not occurred. The EC disinfection efficiency and current increased according to the increase of circulating flow rate.

• 대한기계학회논문집B
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• 제24권7호
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• pp.1002-1009
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• 2000

Among the various types of diesel after-treatment device, the corona discharge reactor may be considered as a powerful process for trapping submicron particles. But after precipitation on the electrodes occurs, the reentrainment of particles is severe and often causes low or negative precipitation efficiency. Experiments were performed to investigate the effect of an applied voltage on the reentrainment of soot particles from the electrodes. A co-annular laminar diffusion flame burner was used as the soot generator. When a highly negative voltage was applied, exfoliation of the deposited soot particles and an increase in concentration of particles smaller than approximately 150 nm were observed. Turbulence induced from the negative tuft corona and sputtering caused particle reentrainment from the corona wire and from plates as well. Under soot laden combustion gas, a streamer corona often occurred in the wire-cylinder reactor. Because of its transient nature, streamer corona violently increased the concentration of reentrained particles and CO gas.

• 한국전산구조공학회논문집
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• 제27권2호
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• pp.63-70
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• 2014

본 논문에서는 압전 수정진동자의 설계민감도 해석 및 위상 최적설계 기법을 개발하였다. 압전 수정진동자는 가해지는 전하에 의해 두께방향 전단 변형하게 되거나, 혹은 그 반대방향으로 기계 변형에 의해 전기적 신호를 검출하게 된다. 엄밀한 두께방향 전단해석을 위해 두께방향으로 고차 보간을 하는 고차 민들린(Mindlin) 판 이론을 도입하였다. 압전 수정진동자에서 수정판은 부도체이기 때문에 전기적 신호를 검출하거나 전기적 신호에 의해 수정판을 기계적으로 진동시키기 위해 수정판의 상/하 표면에 얇은 전극경을 도포한다. 비록 전극경이 매우 얇기는 하지만 그 무게와 형상에 따라 진동자의 거동이 달라지기 때문에, 설계민감도 해석 및 위상 최적설계를 위한 설계변수는 전극경의 질량 밀도와 관계된다. 따라서 위상 최적설계 문제는 두께방향 전단 변형에너지를 최대화하는 최적의 전극경 분포를 구하도록 구성한다. 또한 보다 의미있는 설계안을 얻기 위해 전극경의 재료량과 면적에 제약조건을 부여한다. 두께방향 전단 주파수(고유치)와 상응하는 모드형상(고유벡터)에 대한 설계구배는 고유벡터 확장법을 이용한 해석적 설계민감도 해석법을 통해 매우 효율적이고 정확하게 계산될 수 있다. 수치예제를 통해 제안된 해석적 설계민감도가 유한차분 설계민감도와 비교하여 매우 효율적이고 정확하게 계산됨을 확인하였다. 또한 위상 최적설계를 통해 도출된 최적 전극경 설계가 모드형상과 두께방향 전단 변형에너지를 개선시킴을 확인하였다.

• Environmental Engineering Research
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• 제18권4호
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• pp.229-234
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• 2013

This study aimed to develop a new dust collecting system equipped with an activated carbon (A.C.) coated electrode. Before fabrication, pre-treatment of A.C. was performed to remove metal ions within the A.C. to enlarge its specific surface area. Then, pre-treated A.C., black carbon, polyvinyl acetate (PVAc), and methanol were mixed to make a gel compound, which was coated onto aluminum plates to fabricate electrodes. The optimal mixing ratio of A.C., black carbon, PVAc, and methanol was found to be 10 g: 2 g: 3 g: 20 mL. After fabrication, the electrodes were used in the batch-type experiment for $NH_3$ and $H_2S$ removal. The reduction rates of the gases were high at the beginning and slowly reduced with time. Dust collection experiments were conducted in continuous flow, with various voltages applied. Compared to 5 kV, dust removal efficiency was 1.5 times higher when 10 kV was applied. Increasing the number of electrodes applied also increased the collecting efficiency. The correlation coefficient between actual collecting efficiency and trend line was higher than 99%. Consequently, the novel dust collection system equipped with A.C. coated electrode appears to be a promising substitute for existing dust-control devices.

• 한국환경보건학회지
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• 제38권6호
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• pp.568-574
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• 2012

Objectives: The purpose of this experiment is to understand the phosphorus removal ratio effects of iron plates per unit of surface area through the iron electrolysis system, which consists of an anoxic basin, aerobic basin, and iron precipitation apparatus. Methods: Iron electrolysis, which uses an iron precipitation reactor in anoxic and oxic basins, consisted of iron plates with total areas of 400 $cm^2$, 300 $cm^2$ and 200 $cm^2$ respectively. The FNR process was operated with a hydraulic retention time and a sludge retention time of 12 hours and three days, respectively. Wastewater used in the experiments was prepared by dissolving $KH_2PO_4$ in influent water. Results: The iron plates 400 $cm^2$ (16.6 $mA/cm^2$), 300 $cm^2$ (13.3 $mA/cm^2$) and 200 $cm^2$ (7.3 $mA/cm^2$) in surface area in the phosphorus reactor had respective phosphorus of 2.4 mg/l, 2.7 mg/l and 3.2 mg/l in the effluent and phosphorus removal respective efficiencies of 90.3%, 89.1% and 87.1%. The effluent in the reactor, where the iron plate was not used, had relatively very low phosphorus removal efficiency showing phosphorus concentration of 15.3 mg/l and a phosphorus removal efficiency about 38.3%. Phosphorus removal per ferrous was 0.472 mgP/mgFe in the iron electrolysis system where the surface area of iron was low. Phosphorus pollution load per active surface area and the phosphorus removal efficiency had an interrelation of RE = -0.27LS + 89.0 (r = 0.85). Conclusion: With larger iron plate surface area, the elution of iron concentration and phosphorus removal efficiency was higher. The removal efficiency of phosphorus has decreased by increasing the initial phosphate concentration in the iron electrodes. This shows a tendency of decreasing phosphorus removal efficiency because of decreasing of iron deposition as the phosphorus pollution load per active surface area increases.