• Title/Summary/Keyword: Electrode force

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Skewed Electrode Array(SEA) and Its Application as an Angular Microactuator (경사 전극 배열을 이용한 각도방향 마이크로 구동부 제작)

  • Choi, Seok-Moon;Park, Sung-Jun
    • Journal of Institute of Convergence Technology
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    • v.1 no.2
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    • pp.16-24
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    • 2011
  • The angular electrostatic microactuator using skewed electrode array (SEA) scheme was proposed. The moving and fixed electrodes are arranged to make the driving force perpendicular to the rotating moment of arm. By changing the electrode overlap length, the magnitude of electrostatic force and stable displacement will be changed. In order to optimize the design, electrostatic FE analysis were carried out and the empirical force model was established for SEA. Simulation was performed to make the comparison between conventional actuators and SEA. The proposed SEA generates actuating torque 2 times greater than a comb-drive and stable actuator displacement 40% greater than a parallel plate type actuator. The angular electrostatic microactuator using skewed SEA scheme was designed and fabricated using SoG process.

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A Study on Machining Electrode for LED Mold with Shaped End-Mill (형상 엔드밀 공구를 이용한 LED금형의 방전전극 가공에 관한 연구)

  • 김형찬;이희관;황금종;공영식;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.624-627
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    • 2002
  • A study on machining electrode for LEO(Light Emitted Diode) mold with shaped end-mill is presented. The electrode machining by shaped end-mill has been used for maximizing the productivity in manufacture of semiconductor mold. However, it has not been researched systematically for many difficulties such as the making of shaped end-mill, generation of tool path due to distinctive tool geometry, and so on. Tool path is generated on the shaped end-mill geometry and cutting force to provide accurate and efficient machining of electrode. The verification program can drive enhancement of productivity, selecting cutting conditions from experiment function of cutting force. Also, compensation of tooting and machina error can make the electrode accurate by modifying tool path. Therefore, the research on machining with shaped end-mill can contribute to enhancement of accuracy and productivity in building semiconductor mold.

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A Study for the Improvement of Weld Quality Through Force Control of Servo Gun in Resistance Spot Welding using Robot (저항 점 용접 로봇에서 서보건의 가압력 제어를 통한 용접 강도 향상에 대한 연구)

  • Park, Young-Whan;Lee, Jong-Gu;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.13-20
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    • 2006
  • Resistance spot welding is widely used for joining sheet metals in the automotive manufacturing process. Recently, servo-gun is used to increase the productivity and precise control the acting force. However, force control mechanisms have not been investigated with servo-guns until now. In this paper, it is proved that servo-motor current is proportional to torque and by experiment, experimental equation between servo-motor current and electrode force was derived. Algorithm for feedback control of electrode force was suggested using current measurement. In addition, applying soft touch method to this system the impact between electrode and specimen, which is the problem of air gun, could be reduced. Indentation made the force decrease in holding time of resistance spot welding. In order to overcome this problem, force compensation using the servo gun was used and it improved weld strength in good welding current range.

Analysis of arc driving force for 3 petal and 4petal of spiral type vacuum interrupter by FEM analysis (FEM 해석을 통한 Spiral type 진공인터럽터의 전극형상에 따른 아크구동력 비교)

  • Kim, Byoung-Chul;Yoon, Jae-Hun;Hoe, Jun;Kang, Seong-Hwa;Lim, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.245-246
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    • 2008
  • In this paper we calculated and compared the arc driving force of two spiral-tyre vacuum interrupter electrode models which have 3petals and 4petals respectively by means of commercial finite element method software Maxwell 3D. As a result we can find that the more petals the electrode has, the stronger arc driving force was generated. This simulation method can contribute to optimization of spiral-type electrode designs in a view of arc driving force.

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Analysis of Lorentz force of radial magnetic field type vacuum interrupter using finite element method (유한요소해석을 통한 횡자계 방식의 진공인터럽터 전극의 로렌츠 힘 분석)

  • KIM, Byoung-Chul;YOON, Jae-Hun;HOE, Jun;KANG, Seong-Hwa;LIM, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1197-1198
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    • 2008
  • There have been few papers using finite element method(FEM) to analyze arc driving force for spiral type vacuum interrupter electrode up to date while there have been many papers dealing with AMF type electrode by means of FEM. AMF analysis is very important in AMF type electrode because it has proportional relation with effective area which means the area of magnetic flux density above critical magnetic flux density to diffuse arc. In the same manner, arc driving force is an important factor to drive arc by Lorentz force. In this paper two models were calculated and compared by using commercial FEM software Maxwell 3D.

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The Electrode Shape for the Efficient Separation of Cell in Dielectrophoresis-Activated Cell Sorter (유전영동을 이용한 입자분리기의 효율적인 분리를 위한 전극 형태)

  • An, Jae-Min;Chae, Seung-Yeub;Park, Seok-Ho;Kim, Byung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.1
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    • pp.49-55
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    • 2009
  • This paper presents the optimal shape of microelectrode that generates dielectrophoretic(DEP) force to separate particles in homogeneous medium. The principle of the particles sorting is based on the use of the relative strengths of negative DEP (nDEP) and drag forces, as in a general DEP-activated cell sorter (DACS). To numerically calculate the DEP force and drag force, the simulation is implemented in MATLAB 7.0. The properties of particles, which are used in simulation, are similarly selected as those of cells to apply cell separation. The most optimized shape of electrode is selected by numerical simulation according to a variety of electrode shape such as rectangle, trapezoidal, and right-triangle. Through, in addition, parameter study, we found that applied frequency is more significant factor on the separation than various parameters, such as applied voltage and permittivity of medium, that decide on the strength of DEP force.

Evaluation of Resistance Spot Welding Weldability of Aluminum Alloy 5000 Series (SPOT 용접을 이용한 알루미늄계 합금의 용접성 평가)

  • 고준빈;염동빈;최병길;이성구;김엄기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.8-13
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    • 2002
  • In order to obtain the basic informations for the development of high strength and high weldability aluminum alloy sheets, the experimental study was carried out to evaluate resistance spot welding characteristics and welding parameters (welding current, welding time, electrode force) far the aluminum alloy sheets. The mechanical properties of spot weld of aluminum alloy were evaluated by tensile shear test and by peel test at room temperature and also the welding possible zone was established through variation of current electrode force and welding time.

Robust Design of an ER Damper using Taguchi Method (다구찌법을 이용한 ER 댐퍼의 강건 설계)

  • 윤영민;배광식;김재환;최승복
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.157-162
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    • 2003
  • This Paper presents a robust design of an Electrorheological(ER) damper using Taguchi method. Taguchi method is a robust design method that determines control parameters in the presence of noise effect. Electrode length, electrode gap, base oil viscosity and the weight ratio of ER particles are chosen for the control parameters and the temperature is considered to be a noise factor. The sensitivity of each factor with signal-to-noise(S/N) ratio and analysis of variance are investigated. The analysis results show that the electrode length and base oil viscosity of the ER fluid mostly affect the damping force in the absence of electric field. On the other hand, when the voltage is applied to the ER damper, the electrode length and the weight ratio of ER fluid exhibit significant effect. Based on the Taguchi method, an optimal configuration was designed and the robustness of the designed ER damper was validated by comparing the analysis and experimental results.

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A study on visualization about the flow mode of ER fluid using the DME (다전극을 이용한 ER유체 유동모드 가시화에 관한 연구)

  • Lee, Yuk-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.1-7
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    • 2010
  • A new flow mode of ER fluid available for controlling the damping force by using DME(Discrete Multi-Electrode) is presented in this study. Various characteristics about the flow of ER fluid through the experiment of ER cluster behavior visualization can be assumed. The pressure in electrode length and voltage division mode is measured. An actuator with a damping effect through DME ER damper will be developed. This damper controls the damping force by using the displacement and velocity of the plant which consists of the various electrode length and voltage modes without a controller in the real system.

A Study on Machining Electrode for LED Mold with Shaped End-Mill (형상 엔드밀 공구를 이용한 LED금형의 방전전극 가공에 관한 연구)

  • Kim, Hyeong-Chan;Lee, Hui-Gwan;Hwang, Geum-Jong;Gong, Yeong-Sik;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.187-194
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    • 2002
  • A study on machining electrode for LED (Light Emitted Diode) mold with shaped end-mill is presented. The electrode machining by shaped end-mill has been used for maximizing the productivity in manufacturing semiconductor mold. However, it has not been researched systematically for many difficulties such as the making of shaped end-mill, generation of tool path due to distinctive tool geometry, and so on. Tool path is generated on geometry of the shaped end-mill and cutting force to provide accurate and efficient machining of electrode. The verification program can drive enhancement of productivity, selecting cutting conditions from experiment function of cutting force. Also, compensation of tooling and maching error can make the electrode accurately by modifying tool path. Therefore, the research on machining with shaped end-mill can contribute to enhancement of accuracy and productivity in building semiconductor mold.