• Title/Summary/Keyword: Electrode Tip

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A Study on the Sheet Separation Reduction of Stainless Steel using Hollow Spot Electrode Tip for Resistance Spot Welding (가공 전극 팁을 이용한 스테인레스 저항 용접 외판 변형 저감)

  • Huh, Dong-Woon;Rhee, Se-Hun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.679-684
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    • 2011
  • Recently, STS 301L joints of side panels to frames for stainless steel rolling stock have been made out by using existing welding methods including Resistance Spot Welding, Laser Welding and Arc Welding. Most of the processes were jointed by spot welding because it is faster at welding and comparatively less expensive for investment in welding facilities than other methods. During spot welding, however, indentation of the metal surface was made due to pressure and melting property of welding. Moreover, since the melting metal was forced to periphery of the plate as indentation was made, sheet separation, which cracked apart between jointed sheets, was carried out. A slight deformation which resulted from sheet separation deteriorated the emotional quality of railway vehicles. This paper suggests that by processing conventional spot electrode tip appropriately, melting metal is able to push up around the processed part (Hollow Spot Electrode Tip) and prevent from being dislodged from first place to periphery. Consequently, sheet separation is remarkably decreased. Also, the emotional quality of appearance of stainless steel rolling stock is enhanced considerably.

Resistance Spot Weldability of Surface Roughness Textured Galvannealed Steel Sheets (표면조도처리 된 합금화 용융아연도금강판의 저항 점 용접성)

  • Park, Sang-Soon;Kim, Ki-Hong;Kang, Nam-Hyun;Kim, Young-Seok;Rhym, Young-Mok;Choi, Yung-Min;Park, Yeong-Do
    • Korean Journal of Metals and Materials
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    • v.46 no.8
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    • pp.495-505
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    • 2008
  • With the high proportion of zinc coated steels in body-in-white assembly, newly developed surface roughness textured galvannealed steel sheets have been introduced. In this study, zinc coated and surface roughness textured steel sheets were welded by resistance spot welding to investigate its weldability including electrode wear test. Based on the results of tensile-shear test, nugget diameter changes, and electrode tip growth test, it was clear that both surface roughness textured steels (GA-T and GA-E) showed good weldability. Also, there was no large difference in weldability and electrode wear behavior between GA-T and GA-E steels which have different surface roughness morphology. An analysis of electrode degradation showed Fe and Zn penetration through the electrode tip surface at 2400 welds reached $55{\sim}60{\mu}m$ and $75{\sim}80{\mu}m$, respectively. Therefore, there is no significant effect of surface roughness morphology on spot weldability of surface roughness textured galvannealed steel sheets. However, slight difference in thickness of alloying layers existing on electrode tip was found between GA-T and GA-E steels.

Frequency-Distance Responses in SECM-EQCM: A Novel Method for Calibration of the Tip-Sample Distance$\S$

  • 신명선;전일철
    • Bulletin of the Korean Chemical Society
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    • v.19 no.11
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    • pp.1227-1232
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    • 1998
  • The frequency response on the tip-sample distance in scanning electrochemical microscopy (SECM) that is combined with an electrochemical quartz crystal microbalance (EQCM) is described. The oscillation frequency of the EQCM increases rapidly when the SECM tip is very close to the substrate electrode surface. This frequency increase is reproducible regardless of the current feedback in SECM, which is attributed to the stress caused by the tip pressing the quartz crystal. It is useful to calibrate the tip-sample distance with respect to the frequency change when a combined system of SECM and EQCM (SECM-EQCM) is used. This method could be applied to several cases such as rigid metal electrode and non-conducting or partially conducting polymer coating prepared on the quartz crystal regardless of the feedback current.

A Study on the Bead Stability in High Speed TIG Welding (고속 TIG 용접의 비드 안정성에 관한 연구)

  • 조상명
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.68-77
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    • 1994
  • TIG welding process is applied for the active metal such as aluminum and titanium, also sometimes for overlay welding of superalloy. However the welding speed to be applied is very low because of the unstable bead formed in the region of high current and high welding speed. The present study was carried out to examine the basic phenomena of high speed TIG melt run welding by the 2% Th - W electrode(dia.3.2mm) of various tip shapes.

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Electrohydrodynamic Pumping Characteristics of the Needle-Centered Nozzle Electrode (침심 노즐전극의 전기유체역학적 펌핑 특성)

  • Jung, Hoi-Won;Moon, Jae-Duk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.10
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    • pp.1812-1817
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    • 2008
  • A cooling system for microelectronics is becoming more important as its surface heat density is projected to reach that of the sun surface. The existing technologies using natural and forced convection are limited to solve the problems. Recently, an electrohydrodynamic driven flow is studied as one of the means to cope with this problems. A new method, utilizing a needle-centered nozzle electrode, has been proposed and investigated. The I-V characteristics of the nozzle electrode for deionized water and silicone oil were significantly different from that of without liquid, which might be due to the liquid drop covered on the nozzle tip by the EHD force acting near the needle tip. Results showed that the liquid pumping rate and flow efficiency of the nozzle electrode were very high, especially for the silicone oil. Theoretical analysis also showed the effectiveness of the needle electrode centered in the ceramic nozzle, which, however, can be a means as a liquid pump.

Experimental study of assembly of the carbon nanotube tip for SPM (SPM 용 카본 나노튜브 팁 조립의 실험적 연구)

  • Park J.K.;Kim J.E.;Han C.S.;Park Y.G.;Hwang K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1228-1231
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    • 2005
  • This paper reports about the development of scanning probe microscopy (SPM) tip with multi-walled carbon nanotube (MWNT). For making a carbon nanotube (CNT) modified tips, AC electric field which causes the dielectrophoresis was used for alignment and deposition of CNTs to the metal coated SPM tip. By dropping the MWNT solution and applying an electric field between an SPM tip and an electrode, MWNTs which were dispersed into a diluted solution were directly assembled onto the apex of the SPM tips due to the attraction by the dielectrophoretic force. In this paper, we investigate experimental conditions about the alignment of the CNT to tip axis according to the change of the angle between a tip and an electrode. Experimental results are presented, and then fabricated CNT tips are showed and measurement results for 15nm gold particles are compared with that of the conventional silicon tip.

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An Analysis of Paresthesia Areas Evoked by Spinal Cord Stimulation in Relation to the Position of Electrode Tip (척수자극기 전극의 위치에 따른 자극 부위에 대한 분석)

  • Lee, Mi Geum;Lee, Hyo Min;Jo, Ji Yon;Choi, Yun Suk;Ku, Ui Kyoung;Lee, Chul Joong;Lee, Sang Chul;Kim, Yong Chul
    • The Korean Journal of Pain
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    • v.19 no.2
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    • pp.146-151
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    • 2006
  • Background: Spinal cord stimulation is a well-established method for the management of several types of chronic and intractable pain. This form of stimulation elicits a tingling sensation (paresthesia) in the corresponding dermatomes. The goal of this study was to establish a correlation between the spinal levels of the implanted epidural electrodes and the paresthesia elicited due to stimulation of the neural structures. Methods: Thirty five patients, who received trial spinal cord stimulation, were evaluated. After the insertion of the lead to the selected position, the areas of paresthesia evoked by stimulation were evaluated. Results: Seventy-one percent of cases showed paresthesia in the shoulder area when the tip of the electrode was located between the C2⁣-C4 levels. At the upper extremities, paresthesia was evoked in 86⁣-93% of cases, regardless of the location of the electrode tip within the cervical spinal segments. The most common tip placement of the leads eliciting hand stimulation was at the C5 level. The most common level of electrode tip placement eliciting paresthesia of the anterior and posterior thigh and the foot were at the T7-⁣T12, T10⁣-L1 and T11-⁣L1 vertebral segments, respectively. Conclusions: Detailed knowledge of the patterns of stimulation induced paresthesia in relation to the spine level of the implanted electrodes has allowed the more consistent and successful placement of epidural electrodes at the desired spine level.

Electrohydrodynamic Water Droplet Ejection Characteristics from a Micro-Water-Nozzle (미세 수관 노즐의 전기유체역학적 수적 분사특성)

  • Moon, Jae-Duk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.9
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    • pp.1632-1637
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    • 2010
  • A micro-water-nozzle, as one of a cooling means of micro-electronic devices, has been proposed and investigated. The I-V characteristics of the micro-water-nozzle and effect of applied voltage on the meniscus formation and deformation and ejection processes of de-ionized water on the micro-water-nozzle tip have been investigated. The water ejection processes, such as a drop formation, a drop deformation, a dripping, a cone jet, and an atomization, were taken place on the micro-water-nozzle tip by the electrohydrodynamic forces acted by the DC and AC high voltages applied on the meniscus of the micro-water-nozzle tip. The I-V characteristics of the micro-water-nozzle-to-plate electrode system were different from that of the same metal-point electrode system, due to the meniscus formation and water droplet ejection at the nozzle tip. The positive and negative DC and AC high voltages showed the water droplets ejection, the ejection rates of 1.8, 1.5 and 1.2 g/h respectively, which, however, showed that the proposed micro-water-nozzle-to-plate electrode system could be used as one of an effective pumping means.

An Experiment about Assembling Condition of Carbon Nanotube Tip for AFM (주사탐침현미경용 카본나노튜브 팁의 조립 조건 실험)

  • 박준기;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.501-504
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    • 2004
  • This paper describes the fabrication method for atomic force microscopy(AFM) tip with multi-walled carbon nanotube(MWNT). For making a carbon nanotube (CNT) modified tips, AC electric field which cause the dielectrophoresis was used for alignment and deposition of CNTs in this research. By dropping the MWNT solution and applying an electric field between an AFM tip and an electrode, MWNTs which were dispersed into a diluted solution were directly assembled onto the apex of the AFM tips due to the attraction by the dielectrophoretic force. In this case, we investigate the effect of the angle between a tip axis and an electrode. Experimental setup were presented, and then CNT attached AFM tips are successfully shown in this paper.

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Formation of Switching Zones in an AFM Tip/Ferroelectric Thin Film/BE System (AFM팁/강유전박막/전극 시스템에서의 스위칭 영역의 형성)

  • Kim, Sang-Joo;Shin, Joon-Ho;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.849-856
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    • 2003
  • A three-dimensional constitutive model for polarization switching in ferroelectric materials is used to predict the formation of switching zones in an atomic force microscopy(AFM) tip/ferroelectric thin film/bottom electrode system via finite element simulation. Initially the ferrolectric film is poled upward and the bottom electrode is grounded. A strong dc field is imposed on a fixed point of the top surface of the film through the AFM tip. A small switching zone with downward polarization is nucleated and grows with time. It is found that initially the shape of the switched zone is that of a bulgy dagger, but later turn to the shape of a reversed cup with the lower part wider than the upper part. It can also be concluded that the size of switching zones increases with the period of applied electric potential. The present results are qualitatively consistent with experimental observations.