• Title/Summary/Keyword: Electrode Size

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A Study on the Resistance Spot Welding of Aluminum Alloy (I) (알루미늄 합금의 저항점 용접에 관한 연구 ( I ))

  • 김상필;홍태민;장희석
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.127-140
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    • 1994
  • Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

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Consideration of the Clearance According to the Wire Electrical Discharge Machining Conditions (와이어 방전가공에서 가공조건에 대한 방전갭 크기 고찰)

  • 이건범;최태준;이세현;손일복;이성용;한상희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.105-110
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    • 1999
  • Wire electrical discharge machining (WEDM) is one of the unconventional machining processes, which is utilizing electrical energy to remove work-piece. In recent years WEDM used widely in die-sinking industry because WEDM can machine any hard materials if only it has conductivity and can machine accurately to the complex geometry, for fine wire is used in WEDM for the tool electrode. However WEDM is non-contact machining process, which is utilizing discharge phenomena occurring between two electrodes, the size of the machined part is larger than that of the tool electrode size. It is called discharge gap or clearance the difference size between the tool electrode and the machined part in WEDM. By the experiment clearances according to the machining condition was investigated.

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Analysis for the Grounding Impedance of Vertical Grounding Electrodes using the Distributed Parameter Circuit Model (분포정수회로모델을 이용한 수직 접지전극의 접지임피던스의 분석)

  • Lee, Bok-Hee;Kim, Jong-Ho;Choi, Jong-Hyuk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.6
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    • pp.1103-1108
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    • 2010
  • A grounding electrode has the transient grounding impedance characteristics against lightning surges. So the performance of grounding electrodes should be evaluated as a grounding impedance as well as the ground resistance. The frequency-dependent grounding impedance is varied with the shape and size of grounding electrode and is divided into both inductive and capacitive behaviors. This paper presents a theoretical analysis for the grounding impedance determined by the size of grounding electrode using the distributed parameter circuit model. EMTP and Matlab programs were used in calculating the frequency-dependent grounding impedances of vertical grounding electrodes. It was found that the frequency-dependent grounding characteristics of vertical grounding electrodes are characterized by the distributed parameters which are changed in the dimension of grounding electrodes.

Effects of the Electrical Characteristics of Capacitive Relative Humidity Sensor by Polyimide Film and Upper Electrode Grain by Sputtering Method (폴리이미드 박막과 스퍼터링 방법으로 증착한 상부금속 그레인이 용량형 습도센서의 전기적 특성에 미치는 영향)

  • Lee, Jin-Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.3
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    • pp.224-228
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    • 2011
  • This research, integratable capacitive relative humidity sensor was produced using polyimide on glass substrate. Also, at the time of upper electrode formation, upper electrode grain size was affected by giving changes to sputtering condition. Through this analyzing electrical characteristics affect from capacitive relative humidity sensor was possible. Capacitance of capacitive relative humidity sensor was 330 pF, linearity of 0.6%FS and it showed less than 3% of low hysterisis. Specially, hysterisis was affected more from interface than interstitial. Also was affected by the grain size which is one of the formation condition of upper electrode.

Partial Discharge Characteristics of XLPE According to Electrode Shape and Void (전극형상 및 보이드에 따른 XLPE의 부분방전 특성)

  • Shin, Jong-Yeol;Kim, Guin-sik;Hong, Jin-Woong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.1
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    • pp.50-57
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    • 2016
  • Transmission equipment is mainly used for the XLPE (cross-linked polyethylene) insulation cable for ultra high voltage power to minimize power loss. The experiment examined the partial discharge characteristics according to the insertion of the bar electrode and needle electrode into the XLPE specimen and the air voids. XLPE insulation cable manufactured by T. company and tungsten electrode material by K. company were used for specimens, by adhering conductive tape on the semi-conductive material of the lower electrode of XLPE specimen with the dimension of $16{\times}40{\times}30$ [mm] was used as negative electrode. In order to investigate the PD with ${\phi}$-q-n of XLPE specimen according to the electrode shape and the size of air voids. we examined the PD by varying the voltage after applying voltage of 3~20 kV on the electrode. Therefore, it was confirmed from the result of PD characteristics of specimen that the larger the air void than the gap between electrode (+) and electrode(-), the larger effect on the discharge when the bar electrode and needle electrode inserted into XLPE, and the closer the distance between the insulation and the needle electrode, the faster insulation breakdown.

Electrochemical Characteristics of Carbonaceous Materials for Energy Storable Electrode Fabrication

  • Jung, Ki-Young;Kim, Doo-Hwan;Sung, Youl-Moon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.7
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    • pp.57-63
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    • 2010
  • Photo-capacitor electrodes are attracting great attention because of their high capacitance and potential applications in electronic devices. Carbon capacitor, active carbon capacitor and its combination will be fabricated using a sandwich method as carbonaceous material on each type of storable electrode with $20{\times}15$[mm] cell size. Carbon/active carbon cell was fabricated using sol-gel process with $120[^{\circ}C]$ dry temperature in 2hour and using sintering process with $500[^{\circ}C]$ in 2hour. The effect of sintering temperature on carbon properties was also investigated with an X-ray diffraction technique to get the best sintering temperature. The detail of the fabrication process will be explained. Active carbon as carbonaceous material has a better capacitance in storable electrode with mean thickness $32[{\mu}m]$ and with particle size $1[{\mu}m]$ to $4.5[{\mu}m]$ in $20{\times}15$[mm] sample size of storable electrode.

A Study on Electrode Preparation for Alkaline Fuel Cell (알칼리 연료전지 전극제조에 관한 연구)

  • Hong, Jin Ki;Lee, Kyung Ju;Lee, Wha Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.2 no.1
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    • pp.57-67
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    • 1990
  • This study is proposed to investigate the effect of electrode preparation method for Alkaline Fuel Cell using NaOH as an electrolyte on the Fuel Cell performance. The materials used for the preparation of electrode are Pt and Ag on Vulcan XC-72. Surface area of Vulcan XC-72 have different values according to the pretreatment conditions and the dispersion of Pt is dependent on the impregnation Particle size of Pt impregnated on unpretreated carbon was observed to be $20{\sim}40{\AA}$ and that on pretreated carbon in $N_2$ stream at $950^{\circ}C$ was found to be finely dispersed less then $15{\AA}$. The electrode performance was affected by the particle size of metals and operating temperature. It was revealed from this study that the optimum particle size about $30{\AA}$ and optimum temperature range is between $90{\sim}100^{\circ}C$.

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Characterization of Photoelectron Behavior of Working Electrodes with the Titanium Dioxide Window Layer in Dye-sensitized Solar Cells

  • Gong, Jaeseok;Choi, Yoonsoo;Lim, Yeongjin;Choi, Hyonkwang;Jeon, Minhyon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.346.1-346.1
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    • 2014
  • Porous nano crystalline $TiO_2$ is currently used as a working electrode in a dye-sensitized solar cell (DSSC). The conventional working electrode is comprised of absorption layer (particle size:~20 nm) and scattering layer (particle size:~300 nm). We inserted window layer with 10 nm particle size in order to increase transmittance and specific surface area of $TiO_2$. The electrochemical impedance spectroscope analysis was conducted to analysis characterization of the electronic behavior. The Bode phase plot and Nyquist plot were interpreted to confirm the internal resistance caused by the insertion of window layer and carrier lifetime. The photocurrent that occurred in working electrode, which is caused by rise in specific surface area, increased. Accordingly, it was found that insertion of window layer in the working electrode lead to not only effectively transmitting the light, but also increasing of specific surface area. Therefore, it was concluded that insertion of window layer contributes to high conversion efficiency of DSSCs.

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A Study on the Output Characteristics According to the Cell Electrode Pattern for a Large-area Double-sided Shingled Module (대면적 양면형 슁글드 모듈을 위한 셀 전극 패턴에 따른 출력 특성에 관한 연구)

  • Seungah, Ur;Juhwi, Kim;Jaehyeong, Lee
    • New & Renewable Energy
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    • v.18 no.4
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    • pp.64-69
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    • 2022
  • Double-sided photovoltaic (PV) modules have received significant attention in recent years as a technology that can achieve higher annual energy production rates than single-sided modules. The shingled technology is a promising method for manufacturing high-density and high-power modules. These modules are divided by laser and joined with electrically conductive adhesives. The output efficiency of the divided cells depends on the division pattern and the electrode pattern, making it important to understand the output characteristics. In this study, the output characteristics of large-area double-sided light-receiving shingled cells with different split patterns and electrode patterns were investigated. The M6 size, with 6 divisions in the electrode pattern, had the highest efficiency when using 142 front fingers and 146 rear fingers. The M10 size, with 7 divisions, had the highest output when using 150 fingers equally in the front and rear. The M12 size, also with 7 divisions, showed the highest output characteristics when using 192 front fingers and 208 rear fingers.

Experimental study on the surface integrity of electrode for WEDG process (WEDG 전극가공에서의 전극표면형상의 실험적 고찰)

  • 안현민;김영태;박성준;이송규;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.218-222
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    • 2002
  • Micro-EDM is generally used far machining micro holes, pockets, and 3-D structures. For micro-EDM, first of all, micro-electrode fabrication is needed and WEDC system is proposed for tool electrode fabrication method. When tool electrode is fabricated using WEDG system, its characteristics are under the control of many EDM parameters. Also relations between the parameters affect electrode fabrication. In this study, experiments are carried out to analyze effects of EDM parameters about electrode surface integrity on micro-electrode fabrication. Experimental method and analysis are used to experimental design method. Factors used in experiments are composed of capacitance, resistance, pause time, wire feed rate, spindle rotating speed. As a result of experiments, capacitance and resistance affect electrode surface.

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