• Title/Summary/Keyword: Electrochemical milling

Search Result 84, Processing Time 0.026 seconds

Taper Reduction in Micro Electrochemical Milling Using Disk-type Electrode (디스크 전극을 이용한 미세 전해 밀링 가공에서의 테이퍼 형상 방지)

  • Kim Bo Hyun;Lee Young Soo;Choi Deok Ki;Chu Chong Nam
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.22 no.4
    • /
    • pp.167-172
    • /
    • 2005
  • In this paper. micro electrochemical machining (ECM) for micro structure fabrications is presented. By applying ultra short pulses. the chemical reaction can be restricted only to the region very close to the electrode. Micro ECM is applied to machining micro structures through electrochemical milling process becasuse it doesn't suffer from tool wear. Using this method. 3D micro structures were machined on stainless steel. It was found that micro machining is possible with good surface quality in the low concentration electrolyte,0.1 M H₂SO₄. In ECM, as the machining depth increases, better flushing of electrolyte is required for sufficient ion supply. Layer-by-layer milling is advantageous in flushing. However, layer-by-layer milling causes taper of structures. To reduce the taper, application of a disk-type electrode was introduced. By electrochemical milling, various 3D micro structures including a hemisphere with 60 ㎛ diameter were fabricated.

Effects of the Mixing of an Active Material and a Conductive Additive on the Electric Double Layer Capacitor Performance in Organic Electrolyte

  • Yang, Inchan;Kwon, Soon Hyung;Kim, Bum-Soo;Kim, Sang-Gil;Lee, Byung-Jun;Kim, Myung-Soo;Jung, Ji Chul
    • Korean Journal of Materials Research
    • /
    • v.25 no.3
    • /
    • pp.132-137
    • /
    • 2015
  • The effects of the mixing of an active material and a conductive additive on the electrochemical performance of an electric double layer capacitor (EDLC) electrode were investigated. Coin-type EDLC cells with an organic electrolyte were fabricated using the electrode samples with different ball-milling times for the mixing of an active material and a conductive additive. The ball-milling time had a strong influence on the electrochemical performance of the EDLC electrode. The homogeneous mixing of the active material and the conductive additive by ball-milling was very important to obtain an efficient EDLC electrode. However, an EDLC electrode with an excessive ball-milling time displayed low electrical conductivity due to the characteristic change of a conductive additive, leading to poor electrochemical performance. The mixing of an active material and a conductive additive played a crucial role in determining the electrochemical performance of EDLC electrode. The optimal ball-milling time contributed to a homogeneous mixing of an active material and a conductive additive, leading to good electrochemical performance of the EDLC electrode.

Effect of Preparation Parameters of Sulfur Cathodes on Electrochemical Properties of Lithium Sulfur Battery

  • Zhao, Xiaohui;Kim, Dul-Sun;Ahn, Hyo-Jun;Kim, Ki-Won;Jin, Chang-Soo;Ahn, Jou-Hyeon
    • Journal of the Korean Electrochemical Society
    • /
    • v.13 no.3
    • /
    • pp.169-174
    • /
    • 2010
  • Sulfur cathodes were prepared by ball milling method with different types of electronic conductors and binders in different ball milling time. The sulfur cell with a cathode prepared in 45 min ball milling time gave an initial discharge capacity of 794mAh/g with Super-P as an electronic conductor and poly(vinylidene fluoride) as a binder. The cathode with multi-walled carbon nanotube as an electronic conductor showed an initial discharge capacity of 944 mAh/g and a discharge capacity of 300 mAh/g after 20 cycles. Cathodes with poly(ethylene oxide) and poly(vinylidene fluoride) as binders showed different cycle performance.

Effect of ball-milling condition on electrochemical properties of $LiFePO_4-C$ cathode materials

  • Jin, Bo;Jin, En-Mei;Park, Kyung-Hee;Park, Bok-Kee;Gu, Hal-Bon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2007.11a
    • /
    • pp.338-338
    • /
    • 2007
  • $LiFePO_4-C$ cathode materials were prepared by hydrothermal reaction and ball-milling. In order to enhance the electronic conductivity of $LiFePO_4$, 10% of acetylene black was added. During the ball-milling, different revolutions per minute (100, 200 and 300 rpm) was carried out. The structural and morphological performance of $LiFePO_4-C$ powders were characterized by X-ray diffraction and scanning electron microscope. The X-ray diffraction results demonstrated that $LiFePO_4-C$ powders had an orthorhombic olivine-type structure with a space group of Pnma. $LiFePO_4-C$ batteries were characterized electrochemically by charge/discharge experiments. The charge/discharge experiments indicated that $LiFePO_4-C$/Li batteries by 300 rpm of the ball-milling exhibited the best electrochemical performance with the discharge capacity of 126mAh/g at a discharge rate of $0.1mA/cm^2$.

  • PDF

Electrochemical Energy Storage of Milled Carbon Nanofiber (탄소나노섬유의 밀링에 따른 전기화학적 에너지 저장 특성)

  • Lee, Hye-Min;Jeon, Hyeon;Choi, Weon-Kyung;Cho, Tae-Hwan
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.22 no.4
    • /
    • pp.527-533
    • /
    • 2011
  • CNFs had been well addressed due to numerous promising applications in science and technology. Besides the same physicochemical properties of ordinary carbon materials such as active carbons and carbon black, they exhibit specific, e.g., tubular or fibrous structures, a large surface area, high electrical conductivity stability, as well as extremely high mechanical strengh and modulus, which make them a superior material for electrochemical capacitors. In this study, CNFs were pretreated by mechanical milling with different time in mortar and pestle. The milled CNFs were used as active material of electrode whose electrochemical property was tested to find physicochemical characterization variation. CNF electrode milled for 5 min has the highest electric capacitance. XPS spectrum were employed to explore changes in functional group induced from mechanical milling. Crystal size was calculated to analyze change of peak from different milling time by XRD. The CNF milled for 5 min has the largest crystal size and the highest electric capacitance.

Synthesis and Electrochemical Properties of FexNbS2/C Composites as an Anode Material for Li Secondary Batteries

  • Kim, Yunjung;Kim, Jae-Hun
    • Corrosion Science and Technology
    • /
    • v.21 no.4
    • /
    • pp.250-257
    • /
    • 2022
  • Transition metal sulfide materials have emerged as a new anode material for Li secondary batteries owing to their high capacity and rate capability facilitated by fast Li-ion transport through the layered structure. Among these materials, niobium disulfide (NbS2) has attracted much attention with its high electrical conductivity and high theoretical capacity (683 mAh g-1). In this study, we propose a facile synthesis of FexNbS2/C composite via simple ball milling and heat treatment. The starting materials of FeS and Nb were reacted in the first milling step and transformed into an Fe-Nb-S composite. In the second milling step, activated carbon was incorporated and the sulfide was crystallized into FexNbS2 by heat treatment. The prepared materials were characterized by X-ray diffraction, electron spectroscopies, and X-ray photoelectron spectroscopy. The electrochemical test results reveal that the synthesized FexNbS2/C composite electrode demonstrates a high reversible capacity of more than 600 mAh g-1, stable cycling stability, and excellent rate performance for Li-ion battery anodes.

Electrochemical Machining Using Tungsten Microelectrode (텅스텐 미세 전극을 이용한 전해 가공)

  • Ryu, Shi-Hyoung;Yu, Jong-Sun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.26 no.4
    • /
    • pp.134-140
    • /
    • 2009
  • The feasibility of electrochemical drilling and milling on stainless steel are investigated using tungsten microelectrode with $10{\mu}m$ in diameter. For the development of environmentally friendly and safe electrochemical process, citric acid solution is used as electrolyte. A few hundred nanoseconds duration pulses are applied between the microelectrode and work material for dissolution localization. Tool fracture by Joule heating, micro welding, capillary phenomenon, tool wandering by the generated bubbles are observed and their effects on micro ECM are discussed. Occasionally, complex textures including micro pitting corrosion marks appeared on the hole inner surface. Metal growth is also observed under the weak electric conditions and it hinders further dissolutions for workpiece penetration. By adjusting appropriate pulse and chemical conditions, micro holes of $37{\mu}m$ in diameter with $100{\mu}m$ in depth and 26Jim in diameter with $50{\mu}m$ in depth are drilled on stainless steel 304. Also, micro grooves with $18{\mu}m$ width and complex micro hand pattern are machined by electrochemical milling.