• Title/Summary/Keyword: Electro-thermal analysis

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Fatigue Life Analysis on Multi-Stacked Film Under Thermal and Residual Stresses (열응력과 잔류응력하의 다층박막의 피로수명 해석)

  • Park Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.526-533
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    • 2005
  • Reliability problem in inkjet printhead, one of MEMS devices, is also very important. To eject an ink drop, the temperature of heater must be high so that ink contacting with surface reaches above $280^{o}C$ on the instant. Its heater is embedded in the thin multi-layer in which several materials are deposited. MEMS processes are the main sources of residual stresses development. Residual stress is one of the factors reducing the reliability of MEMS devices. We measured residual stresses of single layers that consist of multilayer. FE analysis is performed using design of experiment(DOE). Transient analysis for heat transfer is performed to get a temperature distribution. And then static analysis is performed with the temperature distribution obtained by heat transfer analysis and the measured residual stresses to get a stress distribution in the structure. Although the residual stress is bigger than thermal stress, thermal stress is more influential on fatigue life.

Nondestructive Characterization of Degradation of EPDM Rubber for Automotive Radiator Hoses (자동차 냉각기 호스용 EPDM고무의 노화에 대한 비파괴 특성평가)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Choi, Youn-Joung;Shin, Sei-Moon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.5
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    • pp.368-376
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    • 2005
  • Coolant rubber hoses for automobile radiators can be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. In this study, for EPDM(ethylene-propylene diene monomer) rubber conventionally used as a radiator hose material the aging behaviors of the skin part due to thermo-oxidative and electro-chemical stresses were nondestructively evaluated. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain. On account of the penetration of coolant liquid into the skin part the weight of rubber specimens degraded by electro-chemical degradation(ECD) test increased, whereas their. failure strain and IRHD hardness decreased largely. The penetration of coolant liquid seemed to induce some changes in inner structure and micro hardness distribution of the rubbers. Consequently, EPDM rubbers degraded by thermo-oxidative aging and ECD could be characterized nondestructively by micro-hardness and chemical structure analysis methods.

Numerical Analysis of the Electro-discharge Machining Process of a Conductive Anisotropic Composite (전기전도성 이방성 복합재료 방전가공의 수치 해석)

  • Ahn, Young-Cheol;Chun, Kap-Jae
    • Korean Chemical Engineering Research
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    • v.47 no.1
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    • pp.72-78
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    • 2009
  • For the electro-discharge machining of an electro-conductive anisotropic composite, an unsteady state formulation was established and solved by Galerkin's finite element method. The distribution of temperature on work piece, the shape of the crater and the material removal rate were obtained in terms of the process parameters. The $12{\times}12$ irregular mesh that was chosen as the optimum in the previous analysis was used for computational accuracy and efficiency. A material having the physical properties of alumina/titanium carbide composite was selected and an electricity with power of 51.4 V and current of 7 A was applied, assuming the removal efficiency of 10 % and the thermal anisotropic factors of 2 and 3. As the spark was initiated the workpiece immediately started to melt and the heat affected zone was formed. The moving boundary of the crater was also identified with time. When the radial and axial conductivities were increased separately, the temperature distribution and the shape of the crater were shifted in the radial and axial directions, respectively. The material removal rate was found to be higher when the conductivity was increased in the radial direction rather than in the axial direction.

Investigation and Analysis of Cracks in Multi-layer Ceramic Capacitor (다층세라믹 콘덴서에서 생성된 크랙의 관찰과 분석)

  • Lee, Chul-Seung;Kang, Byung-Sung;Hur, Kang-Heon;Park, Jin-Woo
    • Journal of the Korean Ceramic Society
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    • v.46 no.2
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    • pp.211-218
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    • 2009
  • For the Y5V characteristic MLCC which is very prone to crack, it is important to to find out the basic cause of the crack. After finding out the crack origin, the materials and processes should be developed to remove the crack. The microstructures of the cracks were investigated using the fractographic method for the various types of cracks such as an exterior crack, a cyclic thermal shock crack, and an piezo-electric crack. It was found out that the crack origin was the pore at the end of the Ni inner electrode after bake-out. Even though the three dimensional crack shapes were different, the crack origins were seemed to be similar. The exterior crack could grow from the origin with the aids of residual and applied stress. FEM (finite element method) analysis was used to calculate the stress distribution of residual and applied stress. And the concept of fracture mechanics was applied for the explanation of the crack initiation and propagation from the stresses concentration.

Thermal and telemetry module design for satellite camera

  • Kong, Jong-Pil;Yong, Sang-Soon;Heo, Haeng-Pal;Kim, Young-Sun;Youn, Heong-Sik
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.229-234
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    • 2002
  • Under the hostile influence of the extreme space environmental conditions due to the deep space and direct solar flux, the thermal control in space applications is especially of major importance. There are tight temperature range restrictions for electro-optical elements while on the other hand there are low power consumption requirements due to the limited energy sources on the spacecraft. So, we usually have strong requirement of thermal and power control module in space applications. In this paper, the design concept of a thermal and power control module in the MSC(Multi-Spectral Camera) system which will be a payload on KOMPSATII is described in terms of H/W & S/W. This thermal and power control module, called THTM(Thermal and Telemetry Module) in MSC, resides inside the PMU(Payload Management Unit) which is responsible for the proper management of the MSC payload for controlling and monitoring the temperature insides the EOS(Electro-Optic System) and gathering all the analog telemetry from all the MSC sub-units, etc. Particularly, the designed heater controller has the special mode of "duty cycle" in addition to normal closed loop control mode as usual. THTM controls heaters in open loop according to on/off set time designed through analysis in duty cycle mode in case of all thermistor failure whereas it controls heaters by comparing the thermistor value to temperature based on closed loop in normal mode. And a designed THTM provides a checking and protection method against the failure in thermal control command using the test pulse in command itself.

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Thermal Analysis of Vegetable Insulation Oil for Hermetically Sealed Wind Turbine Transformer (풍력발전기용 밀폐형 변압기의 식물성 절연유에 대한 열적특성 연구)

  • Lee, Sung-Won;Lee, Joon-Yeob;Kim, Jun-Su;Woo, Jae-Hi;Kim, Dong-Hae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.1
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    • pp.97-102
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    • 2012
  • A hermetically sealed oil transformer is designed by applying expanding function of the tank due to the volume changes of the insulation oil according to the temperature rises. When the insulation oil expands, an increase in the volume of the corrugated fin prevents a pressure rise of the transformer. For a wind turbine transformer, a vegetable-oil-immersed transformer has the advantages of excellent biodegradation and fire-resistant properties like an exceptionally high fire point. When vegetable oil is substituted for mineral oil, however, the maximum winding temperature rises because of the decrease in the internal circulation flow rate resulting from the variations of the oil's physical characteristics, such as density and viscosity. The purpose of this study is to develop a hermetically sealed vegetable oil transformer that can be applied in a wind turbine and to analyze the thermal stability of the active part of the transformer to deal with pressure variations due to the temperature changes. In addition, thermal tests for the vegetable oil transformer have been performed, and the measured values are compared with the analysis results.

Transient Voltage Analysis of Low-Voltage Source Circuit inn Thermal Power Plant due to Grounding Potential Rise by Lightening (낙뢰침입에 의한 대지전위상승이 발전소 저압전원회로에 미치는 과전압 해석)

  • Yang, Byeong-Mo;Jeong, Jae-Kee;Min, Byeong-Wook;Lee, Jong-Seok
    • Proceedings of the KIEE Conference
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    • 1998.07e
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    • pp.1644-1646
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    • 1998
  • High-Smokestacks have been the symbol of the thermal power plant. Those cause the thermal power plant to be damaged by lightening for reaching several hundreds meter. In this paper, we investigated the accident of low-voltage source circuit due to grounding potential rise by lightening via high-smokestack in practically driving power plant, described examination into the cause and the impulse analysis. We analysed the transient voltage by EMTP(ElectroMagnetic Transient Program) via modeling the grounding system of power plant. This theoretical results coincided with practical accidental state. Therefore, it was verified that we could apply the grounding system of power plant and substation with the distribution-circuit analysis(EMTP).

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Heat Transfer Analysis of Coupled Electromagnetic-Thermal Field for Power Transformer (전자계-열계 결합해석에 의한 전력용 변압기의 열전달 해석)

  • Ahn, Hyun-Mo;Oh, Yeon-Ho;Hahn, Sung-Chin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.11
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    • pp.2155-2161
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    • 2009
  • In this paper, we dealt with the electro-thermal coupling analysis for temperature prediction of power transformer. Heat transfer coefficient are calculated using Nusselt number in accordance with heat source generated from transformer windings and core materials. The calculated temperatures in power transformer were compared to those of measured ones and showed good agreement. This coupling method using heat transfer coefficient can be used at the design stage of power transformer efficiently.

The Flow Analysis of Arc in LG Hybrid Interrupter Using PHOENICS Code (PHOENICS Code를 이용한 자력팽창 소호부 내 아크유동해석)

  • Lee, J.C.;Lee, B.W.;Oh, I.S.
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.44-46
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    • 2001
  • This paper describes the use of the PHOENICS CFD package for the simulation of the high-current period of the arcing process in a hybrid rotating arc/auto expansion by interrupter. The operating principle of this device depends on rapid arc rotation due to the magnetic field created by the fault current through a coil which is mounted on contacts and also relies on the principle of thermal expansion created by arc energy in extinguishing chamber and finally causes pressure rise in expansion volume. This paper is divided into three main sections. The first gives a brief overview of the interrupter. The second section gives a full description of the methods used in the calculation. The final section presents some sample results for the hybrid interrupter.

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Electro-elastic analysis of functionally graded piezoelectric variable thickness rotating disk under thermal environment

  • Arefi, Mohammad;Moghaddam, Sina Kiani
    • Structural Engineering and Mechanics
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    • v.71 no.1
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    • pp.23-35
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    • 2019
  • In this study we derive the governing equations of a functionally graded piezoelectric disk, subjected to thermo-electro-mechanical loads. First order shear deformation theory is used for description of displacement field. Principles of minimum potential energy is used to derive governing equations in terms of components of the displacement field and the electric potential. The governing equations are derived for a disk with variable thickness. The numerical results are presented in terms of important parameters of the problem such as profile of variable thickness, in-homogeneous index and other related parameters.